{"product_id":"fresa-diamantada-pcd-para-planear-z3-1-d20-i15-l80-s20-h4-rh","title":"PCD diamond planing router bit Z3+1 D20 I15 L80 S20 H4 RH","description":"\u003ch2\u003ePCD Diamond Milling Cutter \u003cstrong\u003eFDP\u003c\/strong\u003e – for Leveling Surfaces and Grooving\u003c\/h2\u003e\u003cp\u003e\u003cstrong\u003eIndex:\u003c\/strong\u003e \u003cstrong\u003eFDP.20.015.20.1SR\u003c\/strong\u003e\u003c\/p\u003e\u003cp\u003eThe industrial diamond milling cutter of the \u003cstrong\u003eFDP\u003c\/strong\u003e series is designed for precise leveling of surfaces (planing) and grooving on CNC centres and overhead spindle milling machines. The advanced tool design features a configuration comprising \u003cstrong\u003e3+1\u003c\/strong\u003e full blades made of polycrystalline diamond \u003cstrong\u003eH4\u003c\/strong\u003e, ensuring high cutting performance and ideal geometry of the machined surface. The body is made of a special stainless steel with increased hardness (\u003e 28 HRC) that is characterised by very good rigidity and resistance to loads. The ground shank in tolerance class \u003cstrong\u003eH6\u003c\/strong\u003e eliminates radial runout, protecting the spindle's bearing assembly and guaranteeing an excellent edge finish standard.\u003c\/p\u003e\u003ch3\u003eDesign Advantages and Technical Properties:\u003c\/h3\u003e\u003cul\u003e\u003cli\u003e\u003cstrong\u003eDedicated design for planing and grooving:\u003c\/strong\u003e A wide cutting diameter and stable blade arrangement allow for quick and damage-free leveling of large surface areas or achieving clean grooves.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003eDurable stainless steel body (\u003e 28 HRC):\u003c\/strong\u003e The construction made from high-hardness steel ensures high dimensional stability and advanced vibration dampening capabilities during operation.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003eLaser edge processing (ablation):\u003c\/strong\u003e The DIA blade profiles are finished directly with a laser beam, allowing edge radii to reach approximately \u003cstrong\u003e15 µm\u003c\/strong\u003e and ensuring a cutting plane free from micro-chips.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003ePolished chip grooves and rake area:\u003c\/strong\u003e The smoothed back section of the PCD diamond insert combined with capacious chip channels prevents material from sticking and facilitates rapid dust removal from the cutting zone.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003eLow roughness of the gripping part:\u003c\/strong\u003e The shank surface with a roughness index of \u003cstrong\u003eRa ≤ 0.3 µm\u003c\/strong\u003e prevents the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003eDynamic balancing to G2.5 standard:\u003c\/strong\u003e Certified static-dynamic balancing in the stringent \u003cstrong\u003eG2.5\u003c\/strong\u003e class (according to ISO\/EN) reduces noise and minimises vibrations generated at high speeds.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003eFeed rates and maximum cutting depths:\u003c\/strong\u003e Depending on the tool diameter, the following operating parameters are recommended:Diameters Ø 20–40 mm: feed rate 6–12 m\/min, maximum speed 18,000 RPM, maximum planing depth 6 mm,Diameters Ø 50–60 mm: feed rate 6–12 m\/min, maximum speed 16,000 RPM, maximum planing depth 4 mm,Diameter Ø 80 mm: feed rate 6–12 m\/min, maximum speed 14,000 RPM, maximum planing depth 2 mm.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003eRegeneration capability:\u003c\/strong\u003e depending on the height of the applied diamond blade: insert \u003cstrong\u003eH = 2.0 mm\u003c\/strong\u003e allows for \u003cstrong\u003e2-fold\u003c\/strong\u003e sharpening, insert \u003cstrong\u003eH = 2.5 mm\u003c\/strong\u003e allows for sharpening up to \u003cstrong\u003e2–3 times\u003c\/strong\u003e, variants \u003cstrong\u003eH = 3.0 mm \/ H = 3.5 mm\u003c\/strong\u003e allow for sharpening up to \u003cstrong\u003e3–4 times\u003c\/strong\u003e, while inserts \u003cstrong\u003eH = 4.0 mm \/ H = 4.5 mm\u003c\/strong\u003e allow for sharpening up to \u003cstrong\u003e4–6 times\u003c\/strong\u003e (and up to \u003cstrong\u003e5–6 times\u003c\/strong\u003e for height H6).\u003c\/li\u003e\u003c\/ul\u003e\u003ch3\u003eIntended Use and Application Range:\u003c\/h3\u003e\u003cp\u003eThe tool is designed for operations involving surface leveling (planing the table and material) and grooving.\u003c\/p\u003e\u003cp\u003eIt performs excellently in machining materials such as: raw and laminated MDF board as well as raw and laminated particle board.\u003c\/p\u003e","brand":"ITA TOOLS","offers":[{"title":"Default Title","offer_id":57444833755476,"sku":"FDP.20.015.20.1SR","price":220.5,"currency_code":"EUR","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1080\/4183\/0740\/files\/FDP.20.015.20.1SR_FDP.20.015.20.1SR-109_f538afe5-5051-43c7-a841-6166cc7b29fa.jpg?v=1794302475","url":"https:\/\/es.ita.tools\/en\/products\/fresa-diamantada-pcd-para-planear-z3-1-d20-i15-l80-s20-h4-rh","provider":"ITA TOOLS","version":"1.0","type":"link"}