{"product_id":"fresa-diamantada-pcd-z2-2-d12-i25-l78-s12-h2-5-rh","title":"PCD diamond router bit Z2+2 D12 I25 L78 S12 H2,5 RH","description":"\u003ch2\u003ePCD Diamond Cutter from the DTN Z2+2 Series – for Finishing, Nesting, and Formatting Operations\u003c\/h2\u003e\u003cp\u003e\u003cstrong\u003eIndex:\u003c\/strong\u003e\u0026nbsp;DTN.12.025.12.0SR\u003c\/p\u003e\u003cp\u003eThe industrial diamond cutter from the \u003cstrong\u003eDTN\u003c\/strong\u003e\u0026nbsp;group has been designed for specialised formatting, nesting, and precise finishing operations on overhead spindle milling machines and CNC centres. The tool features a \u003cstrong\u003eZ2+2\u0026nbsp;\u003c\/strong\u003eblade arrangement, with polycrystalline diamond (PCD) inserts placed on four cutting spirals, supported by a front insert made of sintered carbide (HM). The cutter's shaft is made of high-hardness steel (\u0026gt; 28 HRC). This design facilitates the free removal of dust, while the ground shank with a close tolerance class of \u003cstrong\u003eH6\u003c\/strong\u003e eliminates radial runout, protecting spindle bearings and ensuring an excellent edge condition after machining.\u0026nbsp;\u003c\/p\u003e\u003ch3\u003eDesign Advantages and Technical Properties:\u003c\/h3\u003e\u003cul\u003e\u003cli\u003e\u003cstrong\u003eZ2+2 Geometry based on Four Spirals:\u003c\/strong\u003e A configuration that provides high cutting efficiency and an excellent finishing standard for the material's surface while maintaining great work stability.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003eLaser Edge Processing (Ablation):\u003c\/strong\u003e The blade profiles are finished directly with a laser beam, achieving edge radii of around \u003cstrong\u003e15 µm\u003c\/strong\u003e and ensuring a cutting plane free of micro-chipping.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003ePolished Chip Flutes and Cutting Edge Zone:\u003c\/strong\u003e The smoothed rear part of the PCD diamond insert combined with capacious chip channels prevents material build-up and facilitates quick dust removal from the cutting zone.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003eLow Roughness of the Shank:\u003c\/strong\u003e The surface of the shank has a roughness index of \u003cstrong\u003eRa ≤ 0.3 µm\u003c\/strong\u003e, securing the cutter against rotation in the holder and eliminating the risk of wear on the cone in the spindle.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003eDynamic Balancing to G2.5 Standard:\u003c\/strong\u003e Certified static-dynamic balancing in the stringent \u003cstrong\u003eG2.5\u003c\/strong\u003e class (according to ISO\/EN) reduces noise and vibrations generated at high speeds.\u003c\/li\u003e\u003cli\u003e\u003cstrong\u003eRegeneration Capability:\u003c\/strong\u003e Depending on the height of the diamond insert used: an insert \u003cstrong\u003eH = 2.0 mm\u003c\/strong\u003e allows for \u003cstrong\u003e2 re-sharpenings\u003c\/strong\u003e, an insert \u003cstrong\u003eH = 2.5 mm\u003c\/strong\u003e enables sharpening up to \u003cstrong\u003e2–3 times\u003c\/strong\u003e, variations of \u003cstrong\u003eH = 3.0 mm \/ H = 3.5 mm\u003c\/strong\u003e allow for sharpening up to \u003cstrong\u003e3–4 times\u003c\/strong\u003e, while inserts \u003cstrong\u003eH = 4.0 mm \/ H = 4.5 mm\u003c\/strong\u003e enable sharpening up to \u003cstrong\u003e4–6 times\u003c\/strong\u003e.\u003c\/li\u003e\u003c\/ul\u003e\u003ch3\u003eIntended Use and Application Range:\u003c\/h3\u003e\u003cp\u003eThe tool is designed for cutting, nesting, contour milling, and grooving operations.\u003c\/p\u003e\u003cp\u003eIt performs excellently when machining materials such as: raw and laminated MDF board, raw and laminated particle board, and raw and laminated plywood.\u003c\/p\u003e","brand":"ITA TOOLS","offers":[{"title":"Default Title","offer_id":57444697571668,"sku":"DTN.12.025.12.0SR","price":78.75,"currency_code":"EUR","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1080\/4183\/0740\/files\/DTN.12.025.12.0SR_DTN.12.025.12.0SR-110.jpg?v=1791281749","url":"https:\/\/es.ita.tools\/en\/products\/fresa-diamantada-pcd-z2-2-d12-i25-l78-s12-h2-5-rh","provider":"ITA TOOLS","version":"1.0","type":"link"}