PCD diamond grooving saw blade 100x20 Z24 3,2/2,2 H4 PF (MFTG)

Diamond PCD Grooving Saw

Index: DSR.100020024.034

Grooving circular saw from the DSR series with polycrystalline diamond (PCD) blades, sharpened using a novel laser ablation method. Designed for precise and efficient grooving, rebates, notches, and cutting wood-based and composite materials. The use of PCD inserts ensures up to 50 times longer life compared to standard carbide tools, offering an excellent price-to-lifetime ratio. The mounting hole made with H7 tolerance minimises axial runout and directly impacts processing precision. The improved body design with a specially shaped space near the tooth facilitates chip removal by 20% and strengthens the PCD insert attachment, while laser compensation and damping cuts effectively suppress noise and vibrations during operation.

Key technical parameters and properties:

• Polycrystalline diamond (PCD) blades: The sharpening method using laser ablation ensures perfect edge sharpness and up to 50 times longer life compared to carbide tools.
• PF tooth geometry (MFTG): Ensures precise and efficient grooving and rebates tailored to processing requirements.
• H7 tolerance mounting hole: Reduction of axial runout provides higher stability and precision on the spindle.
• Damping and expansion laser cuts: Optimised compensation gaps effectively reduce vibrations and noise during processing.
• Improved chip removal and reinforced tooth: A 20% increase in chip space prevents clogging and strengthens the connection between the PCD insert and the body.
• Regrinding capability: The diamond insert design allows for multiple sharpenings, maximising lifespan and reducing unit production costs.

Application and material suitability:

The tool is intended for grooving, creating rebates, and cutting panel materials.

Processed materials: MDF and HDF boards (raw and laminated), chipboard (raw and laminated), plywood (raw and laminated), veneered materials and those covered with paper foil or laminate.