PCD conical scoring saw blade 100x20 Z20 K3-4 P2,5 H4 T (Conical)

PCD Tapered Cutter

Index: DSB.100020020.004

Industrial diamond tapered cutter from the DSB series with polycrystalline diamond (PCD) blades, sharpened using an innovative laser ablation method. Designed for preliminary trimming of furniture boards on machines equipped with vertical spindle adjustment. Smooth adjustment of tool operating height and tapered teeth T (CONICAL) allow for precise matching of cut width to main blade thickness, which completely prevents steps at the cutting intersections and guarantees 100% chip-free laminate edges. The use of PCD diamond blades ensures up to 50 times longer life compared to standard tungsten carbide cutters, guaranteeing an optimal price-to-lifetime ratio. The mounting hole manufactured to H7 tolerance minimizes axial runout and improves cut quality. An improved body design with specially shaped space at the tooth facilitates chip removal by 20% and strengthens the PCD blade attachment, while the laser compensatory and damping cuts effectively reduce noise and vibration during operation.

Key technical parameters and properties:

• Polycrystalline diamond (PCD) blades: The sharpening method using laser ablation ensures perfect sharpness, edge cleanliness, and up to 50 times longer life compared to tungsten carbide tools.
• Geometry – T (CONICAL) tapered teeth: The tapered tooth profile combined with vertical spindle adjustment allows for smooth adjustment of the cutter's cut width to the main saw thickness without forming steps.
• Mounting hole in H7 tolerance: Reduction of axial runout ensures higher stability and precision during spindle operation.
• Noise and expansion laser cuts: Optimised compensatory gaps effectively reduce vibrations and noise during machining.
• Improved chip removal and reinforced tooth: Increased chip space by 20% prevents clogging and enhances the connection between the PCD blade and the body.
• Regeneration capability: The design of the diamond blade allows for multiple sharpening, maximising lifespan and reducing unit production costs.

Application and material designation:

The tool is designed for preliminary trimming of coated and laminated materials to eliminate chipping at the exit edge.

Processed materials: Laminated particle boards, laminated MDF boards, and laminated plywood.