PCD conical scoring saw blade 120x20 Z24 K3-4 P2,5 H6 T (Conical)

Cone PCD Cutter

Index: DSB.120020024.006

Industrial diamond cone cutter from the DSB series with polycrystalline diamond (PCD) blades, sharpened using a novel laser ablation method. Dedicated to preliminary cutting of board materials on machines equipped with vertical spindle adjustment. The smooth height adjustment of the tool and the cone teeth T (CONICAL) allow precise matching of the cutting width to the thickness of the main blade, which completely prevents the formation of steps at the cut junctions and guarantees edges that are 100% free of laminate chipping. The use of PCD diamond blades ensures up to 50 times longer service life compared to standard carbide cutters, guaranteeing an optimal price-to-service life ratio. The mounting hole made to H7 tolerance minimizes axial runout and improves cutting quality. The improved body design with a specially shaped space at the tooth facilitates chip removal by 20% and strengthens the mounting of the PCD insert, while laser-cut compensatory and damping grooves effectively suppress noise and vibrations during operation.

Key technical parameters and properties:

• Polycrystalline diamond (PCD) blades: The sharpening method using laser ablation provides perfect sharpness, edge cleanliness, and up to 50 times longer service life compared to carbide tools.
• Geometry – Cone teeth T (CONICAL): The conical profile of the teeth combined with vertical spindle adjustment allows smooth adaptation of the cutter's cutting width to the thickness of the main saw without the formation of steps.
• Mounting hole in H7 tolerance: Reduction of axial runout ensures higher stability and precision guidance on the spindle.
• Laser damping and expansion cuts: Optimized compensatory gaps effectively reduce vibrations and noise during machining.
• Better chip removal and reinforced tooth: Increased chip space by 20% prevents clogging and strengthens the bond between the PCD insert and the body.
• Regeneration capability: The design of the diamond insert allows for multiple sharpening, maximising service life and reducing unit production costs.

Application and material purpose:

The tool is designed for preliminary trimming of coated and laminated materials to eliminate chipping on the outlet edge.

Processed materials: Laminated chipboards, laminated MDF boards, and laminated plywood.