PCD conical scoring saw blade 120x22 Z24 K3-4 P2,5 H4 T (Conical)

PCD Conical Cutter

Index: DSB.120022024.004

Industrial diamond conical cutter from the DSB series with polycrystalline diamond (PCD) blades, sharpened using a revolutionary laser ablation method. Designed for preliminary scoring of furniture boards on machines equipped with vertical spindle adjustment. The smooth height adjustment of the tool and conical teeth T (CONICAL) allow for precise matching of the cut width to the thickness of the main blade, completely preventing steps at the cut junctions and guaranteeing 100% splinter-free edges of the laminate. The use of PCD diamond blades ensures up to 50 times longer lifespan compared to standard carbide cutters, guaranteeing an optimal price to service life ratio. The mounting hole made to H7 tolerance minimises axial run-out and improves cut quality. An improved body design with a specially shaped space near the tooth facilitates chip removal by 20% and strengthens the PCD insert's attachment, while the laser-cut compensatory and silencing notches effectively dampen noise and vibrations during operation.

Key technical parameters and properties:

• Polycrystalline diamond (PCD) blades: The sharpening method using laser ablation ensures perfect sharpness, edge cleanliness and up to 50 times longer lifespan compared to carbide tools.
• Geometry – conical teeth T (CONICAL): The conical tooth profile combined with vertical spindle adjustment allows for smooth adjustment of the cutter's cut width to the thickness of the main blade without creating steps.
• Mounting hole to H7 tolerance: Reduced axial run-out ensures higher stability and precision in guiding on the spindle.
• Laser silencing and expansion notches: Optimised compensatory slots effectively reduce vibrations and noise during machining.
• Improved chip removal and reinforced tooth: The increased chip space by 20% prevents clogging and strengthens the connection between the PCD insert and the body.
• Regeneration capability: The diamond insert design allows for repeated sharpening, maximising lifespan and reducing unit production costs.

Application and material intended for:

The tool is intended for preliminary scoring of coated and laminated materials to eliminate chipping on the exit edge.

Processed materials: Laminated chipboards, laminated MDF boards and laminated plywood.