PCD conical scoring saw blade 125x20 Z24 K3-4 P2,5 H4 T (Conical)

PCD Tapered Cutter

Index: DSB.125020024.004

Industrial diamond tapered cutter from the DSB series with blades made of polycrystalline diamond (PCD), sharpened using an innovative laser ablation method. Dedicated for preliminary trimming of laminated boards on machines equipped with vertical spindle adjustment. The smooth adjustment of the tool's working height and tapered teeth T (CONICAL) allow for precise matching of the cutting width to the thickness of the main saw blade, completely preventing the formation of steps at the cut joints and guaranteeing edges that are 100% free from laminate chipping. The use of PCD diamond blades provides up to 50 times longer life compared to standard carbide-spiked cutters, ensuring an optimal price-to-lifetime ratio. Manufacturing the mounting hole within H7 tolerance minimizes axial runout and improves cut quality. The improved body design with a specially shaped space at the tooth facilitates chip removal by 20% and strengthens the fastening of the PCD insert, while laser compensation-damping cuts effectively suppress noise and vibrations during operation.

Key technical parameters and properties:

• Polycrystalline diamond (PCD) blades: The laser ablation sharpening method guarantees perfect sharpness, clean edges, and up to 50 times longer life compared to carbide tools.
• Geometry – Tapered teeth T (CONICAL): The tapered tooth profile combined with vertical spindle adjustment allows for smooth adjustment of the cutter's cutting width to the thickness of the main saw blade without creating steps.
• Mounting hole in H7 tolerance: Reduction of axial runout ensures higher stability and precision on the spindle.
• Noise-dampening and compensatory laser cuts: Optimised compensatory gaps effectively reduce vibrations and noise during machining.
• Improved chip removal and reinforced tooth: Increased chip space by 20% prevents clogging and strengthens the connection of the PCD insert to the body.
• Regeneration capability: The design of the diamond insert allows for repeated sharpening, maximising life and lowering unit production costs.

Application and material designation:

The tool is intended for preliminary trimming of coated and laminated materials to eliminate chipping on the edge of exit cuts.

Machined materials: Laminated chipboard, laminated MDF boards, and laminated plywood.