PCD conical scoring saw blade 125x22 Z24 K3-4 P2,5 H6 T (Conical)

PCD Tapered Router

Index: DSB.125022024.006

Industrial diamond tapered router from the DSB series with polycrystalline diamond (PCD) blades, sharpened using an innovative laser ablation method. Designed for preliminary scoring of board materials on machines equipped with vertical spindle adjustment. The smooth adjustment of the tool working height and conical teeth T (CONICAL) allows for precise matching of the cutting width to the thickness of the main blade, completely preventing steps at the cut joints and guaranteeing 100% splinter-free edges. The use of PCD diamond blades ensures up to 50 times longer life compared to standard tungsten carbide routers, providing an optimal price-to-lifetime ratio. The construction of the mounting hole within H7 tolerance minimizes axial runout and improves cut quality. An improved body design with specially shaped space near the tooth facilitates chip removal by 20% and strengthens the PCD insert fastening, while laser compensation and damping cuts effectively suppress noise and vibrations during operation.

Key technical parameters and properties:

• Polycrystalline diamond (PCD) blades: The laser ablation sharpening method ensures perfect sharpness, edge cleanliness and up to 50 times longer life compared to tungsten carbide tools.
• Geometry – T (CONICAL) teeth: The conical tooth profile combined with vertical spindle adjustment allows for smooth adaptation of the router's cutting width to the main saw thickness without forming steps.
• Mounting hole within H7 tolerance: Reduced axial runout ensures higher stability and accuracy during spindle operation.
• Laser damping and expansion cuts: Optimized compensation slots effectively reduce vibrations and noise during machining.
• Improved chip removal and reinforced tooth: Increased chip space by 20% prevents clogging and strengthens the connection between the PCD insert and the body.
• Regeneration capability: The diamond insert design allows for multiple sharpening, maximising lifespan and lowering unit production costs.

Application and material designation:

The tool is designed for preliminary scoring of coated and laminated materials to eliminate chipping on the edge of the exit.

Processed materials: Laminated particle boards, laminated MDF boards and laminated plywood.