PCD conical scoring saw blade 180x45 Z36 K4,3-5,2 P3,2 H4 T (Conical)

PCD Tapered Cutter

Index: DSB.180045036.004

Industrial diamond tapered cutter from the DSB series with polycrystalline diamond (PCD) blades, sharpened using a novel laser ablation method. Designed for preliminary scoring of panel boards on machines equipped with vertical spindle adjustment. Smooth height adjustment of the tool and tapered teeth T (CONICAL) allows for precise matching of the cut width to the thickness of the main saw, completely preventing steps at the intersection of cuts and guaranteeing edges that are 100% free from laminate chipping. The use of PCD diamond blades ensures up to 50 times longer service life compared to standard carbide-tipped cutters, providing an optimal price-to-service life ratio. The mounting hole is manufactured to H7 tolerance, minimising axial runout and improving cutting quality. The improved body design with a specially shaped space near the tooth facilitates chip removal by 20% and strengthens the holding of the PCD plate, while laser compensation and damping cuts effectively suppress noise and vibrations during operation.

Key technical parameters and properties:

• Polycrystalline diamond (PCD) blades: The sharpening method by laser ablation ensures perfect sharpness, clean edges, and up to 50 times longer lifespan compared to carbide tools.
• Geometry – tapered teeth T (CONICAL): The tapered tooth profile combined with vertical spindle adjustment allows for smooth adjustment of the cutter's cut width to the thickness of the main saw without forming steps.
• Mounting hole to H7 tolerance: Reduction of axial runout ensures higher stability and precision guiding on the spindle.
• Damping and expansion laser cuts: Optimised compensation gaps effectively reduce vibrations and noise during processing.
• Improved chip removal and reinforced tooth: Increased chip space by 20% prevents clogging and strengthens the connection between the PCD plate and the body.
• Regrindable: The design of the diamond plate allows for multiple sharpening, maximising lifespan and reducing unit production costs.

Application and material suitability:

The tool is designed for preliminary scoring of coated and laminated materials to eliminate chipping on the exit edge.

Materials processed: Laminated chipboards, laminated MDF boards, and laminated plywood.