PCD conical scoring saw blade 180x45 Z36 K4,7-5,8 P3,5 H6 T (Conical)

PCD Tapered Cutter

Index: DSB.180045036.016

Industrial diamond tapered cutter from the DSB series with polycrystalline diamond (PCD) blades, sharpened using an innovative laser ablation method. Dedicated to preliminary trimming of furniture boards on machines equipped with vertical spindle adjustment. The seamless height adjustment of the tool and tapered teeth T (CONICAL) allow for precise adaptation of the cutting width to the thickness of the main blade, which completely prevents the formation of steps at the cut interface and guarantees edges that are 100% free from laminate chipping. The use of PCD diamond blades provides up to 50 times longer lifespan compared to standard carbide-tipped cutters, ensuring an optimal price-to-service-life ratio. The mounting hole construction within H7 tolerance minimizes axial runout and improves cutting quality. The enhanced body design with specially shaped space near the tooth facilitates chip removal by 20% and strengthens the securing of the PCD insert, while the laser compensation-silencing cuts effectively dampen noise and vibrations during operation.

Key technical parameters and properties:

• Polycrystalline diamond (PCD) blades: The sharpening method by laser ablation ensures perfect sharpness, edge cleanliness, and up to 50 times longer lifespan compared to carbide tools.
• Geometry – tapered teeth T (CONICAL): The tapered tooth profile combined with vertical spindle adjustment allows for smooth adjustment of cutter width to main saw thickness without step formation.
• Mounting hole within H7 tolerance: Reduction of axial runout ensures higher stability and precision in spindle guidance.
• Laser silencing and expansion cuts: Optimised compensation slots effectively reduce vibrations and noise during machining.
• Improved chip removal and reinforced tooth: A 20% increase in chip space prevents clogging and strengthens the connection between the PCD insert and the body.
• Regenerative capability: The diamond insert design allows for multiple sharpening, maximising lifespan and reducing unit production costs.

Application and material purpose:

The tool is designed for preliminary trimming of coated and laminated materials to eliminate chipping on the outlet edge.

Processed materials: Laminated particle boards, laminated MDF boards, and laminated plywood.