PCD conical scoring saw blade 200x45 Z36 K4,3-5,5 P3,2 H6 T (Conical)

PCD Tapered Cutter

Index: DSB.200045036.006

Industrial diamond tapered cutter from the DSB series with polycrystalline diamond (PCD) blades, sharpened using a novel laser ablation method. Designed for preliminary scoring of board materials on machines equipped with vertical spindle adjustment. The smooth adjustment of the tool's working height and tapered teeth T (CONICAL) allow for precise matching of the cut width to the main blade thickness, completely preventing steps at the cut junctions and ensuring edges that are 100% free of laminate chipping. The use of PCD diamond blades provides up to 50 times longer life compared to standard tungsten carbide cutters, guaranteeing an optimal price-to-lifetime ratio. The mounting hole made with H7 tolerance minimizes axial runout and improves cutting quality. An enhanced body design with a specially shaped space near the tooth facilitates chip removal by 20% and strengthens the fixation of the PCD insert, while the laser-cut compensatory and dampening notches effectively reduce noise and vibration during operation.

Key technical parameters and properties:

• Polycrystalline diamond (PCD) blades: The sharpening method using laser ablation ensures perfect sharpness, edge cleanliness, and up to 50 times longer life compared to tungsten carbide tools.
• Geometry – Tapered teeth T (CONICAL): The tapered tooth profile combined with vertical spindle adjustment allows for seamless adaptation of the cutter's cut width to the main saw thickness without the formation of steps.
• Mounting hole in H7 tolerance: Reduced axial runout ensures higher stability and precision during spindle operation.
• Sound-dampening and expansion laser cuts: Optimised compensatory slots effectively reduce vibrations and noise during machining.
• Better chip removal and reinforced tooth: Increased chip space by 20% prevents clogging and strengthens the connection between the PCD insert and the body.
• Regeneration capability: The diamond insert design allows for multiple sharpenings, maximising life and reducing unit production costs.

Application and material designation:

The tool is intended for preliminary scoring of coated and laminated materials to eliminate chipping at the exit edge.

Processed materials: Laminated particle boards, laminated MDF boards, and laminated plywood.