PCD conical scoring saw blade 200x80 Z36 K4,3-5,2 P3,2 H4 T (Conical)

PCD Tapered Cutter

Index: DSB.200080036.004

Industrial diamond tapered cutter from the DSB series with polycrystalline diamond (PCD) blades, sharpened using an innovative laser ablation method. Designed for preliminary scoring of laminate boards on machines equipped with vertical spindle adjustment. Smooth height adjustment of the tool and tapered teeth T (CONICAL) allow for precise adaptation of the cutter width to the thickness of the main saw blade, completely preventing steps at the cutting edges and guaranteeing edges that are 100% free from laminate chipping. The use of PCD diamond blades ensures up to 50 times longer service life compared to standard carbide tipped cutters, guaranteeing an optimal price-to-lifespan ratio. The mounting hole made to H7 tolerance minimises axial runout and improves cutting quality. The improved body design with specially shaped space at the tooth facilitates chip removal by 20% and strengthens the attachment of the PCD insert, while the laser-cut compensatory and damping cuts effectively dampen noise and vibrations during operation.

Key technical parameters and properties:

• Polycrystalline diamond (PCD) blades: The sharpening method using laser ablation ensures perfect sharpness, clean edges, and up to 50 times longer life compared to carbide tools.
• Geometry – Tapered teeth T (CONICAL): The tapered profile of the teeth combined with vertical spindle adjustment allows for smooth adaptation of the cutter width to the thickness of the main saw blade without the formation of steps.
• Mounting hole in H7 tolerance: Reducing axial runout ensures higher stability and precision in guiding on the spindle.
• Damping and compensatory laser cuts: Optimised compensatory slots effectively reduce vibrations and noise during machining.
• Improved chip removal and reinforced tooth: Increased chip space by 20% prevents clogging and strengthens the attachment of the PCD insert to the body.
• Regeneration capability: The design of the diamond insert allows for multiple sharpening, maximising lifespan and reducing unit production costs.

Application and material designation:

The tool is intended for preliminary scoring of coated and laminated materials to eliminate chipping on the exit edge.

Processed materials: Laminated chipboards, laminated MDF boards and laminated plywood.