PCD conical scoring saw blade 80x20 Z12 K3-4 P2,2 H4 T (Conical)

PCD Tapered Cutter

Index: DSB.080020012.004

Industrial diamond tapered cutter from the DSB series with polycrystalline diamond (PCD) blades, sharpened using an innovative laser ablation method. Designed for preliminary cutting of board materials on machines equipped with vertical spindle adjustment. The smooth adjustment of the tool's working height and tapered teeth T (CONICAL) allow for precise matching of the cutting width to the thickness of the main blade, which completely prevents steps at the junction of cuts and guarantees edges that are 100% free from laminate chipping. The use of PCD diamond blades ensures up to 50 times longer lifespan compared to standard sintered carbide cutters, guaranteeing optimal price to service life ratio. The mounting hole made to H7 tolerance minimises axial runout and improves cutting quality. The enhanced design of the body with a specially shaped space at the tooth facilitates chip removal by 20% and strengthens the PCD insert's fastening, while the compensatory-silencing laser cuts effectively dampen noise and vibrations during operation.

Key technical parameters and properties:

• Polycrystalline diamond (PCD) blades: The sharpening method using laser ablation ensures perfect sharpness, clean edges, and up to 50 times longer lifespan compared to sintered carbide tools.
• Geometry – Tapered teeth T (CONICAL): The tapered tooth profile combined with vertical spindle adjustment allows for smooth adjustment of the cutter's cutting width to the thickness of the main saw without forming steps.
• Mounting hole in H7 tolerance: Reduction of axial runout ensures higher stability and precision in spindle guidance.
• Silencing and expansion laser cuts: Optimised compensatory slots effectively reduce vibrations and noise during processing.
• Better chip removal and reinforced tooth: A 20% increase in chip space prevents clogging and strengthens the connection between the PCD insert and the body.
• Possibility of regeneration: The design of the diamond insert allows for multiple sharpening, maximising lifespan and reducing unit production costs.

Application and material purpose:

The tool is intended for preliminary cutting of coated and laminated materials to eliminate chipping on the exit edge.

Processed materials: Laminated chipboard, laminated MDF, and laminated plywood.