PCD diamond NESTING router bit Z2+2 D16 I35 L95 S16 H3 RH negative

PCD Diamond Milling Cutter with Two Cutting Edges DTF DENSIMET® – for nesting, shaping, and finishing operations

Index: DTF.16.035.16.0DRN

The industrial diamond milling cutter from the DTF DENSIMET® series is designed for high-performance nesting, cutting, and finishing operations on CNC centres and overhead spindle milling machines. The advanced tool design features two full polycrystalline diamond blades (H3) arranged on four spirals, complemented by a diamond cutting plate that enables efficient and stable axial penetration into the material. The body made of DENSIMET® material (heavy alloy with advanced vibration damping properties) ensures maximum rigidity of the structure and reduces vibrations during machining. The ground shank in a tolerance class of H6 eliminates radial runout, protecting the spindle’s bearing system and ensuring an excellent edge finish standard.

Structural advantages and technical properties:

• Innovative body based on DENSIMET®: The use of heavy metals with high density precisely dampens vibrations during cutting, resulting in longer tool life for diamond blades and ideal quality of the machined surface.
• Z2+2 blade arrangement on four spirals (positive/negative): Two full polycrystalline diamond blades arranged on four spirals in either a positive or negative configuration guarantee an excellent edge finish standard for the board and the appropriate direction of chip ejection (upwards or downwards).
• PCD cutting plate: The tool's cutting edge equipped with a PCD plate facilitates free, smooth, and stable plunging of the cutter in the Z-axis during nesting operations.
• Laser treatment of cutting edges (ablative): The DIA blade profiles are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting plane free from micro-chips.
• Polished chip grooves and cutting zone: The smooth back part of the PCD cutting plate combined with capacious chip channels prevents chip sticking and improves rapid dust removal from the cutting zone.
• Low roughness of the shank: The shank surface with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in a high class of G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Renewal capability: depending on the height of the diamond blade used: H = 2.0 mm allows for 2 sharpening cycles, H = 2.5 mm allows for a maximum of 2–3 sharpening cycles, H = 3.0 mm / H = 3.5 mm allows for a maximum of 3–4 sharpening cycles, while H = 4.0 mm / H = 4.5 mm allows for a maximum of 4–6 sharpening cycles.

Intended use and application range:

The tool is intended for cutting, nesting, peripheral milling, and grooving operations.

It performs excellently in machining materials such as: raw and laminated MDF board, raw and laminated chipboard, and raw and laminated plywood.