PCD diamond NESTING router bit Z3+3 D16 I35 L95 S16 H3 RH positive

PCD Diamond Milling Cutter Three-Edge DTM DENSIMET® – for nesting, shaping and finishing machining

Index: DTM.16.035.16.1DRP

The industrial diamond milling cutter of the DTM DENSIMET® series is designed for high-performance nesting, cutting, and finishing machining on CNC centres and overhead spindle milling machines. The advanced tool design features three solid polycrystalline diamond blades arranged on six spirals, complemented by a diamond front plate that enables efficient and stable axial immersion into the material. The body made of DENSIMET® (a heavy alloy with advanced vibration damping capabilities) ensures high structural rigidity and vibration reduction during machining. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent edge finishing standard.

Design advantages and technical properties:

• Innovative DENSIMET® body: The use of heavy metals with high density precisely dampens vibrations during machining, which translates into longer diamond blade life and ideal surface quality.
• Z3+3 blade arrangement on six spirals (positive / negative): Three solid polycrystalline diamond blades arranged on six spirals in a positive or negative configuration guarantee an excellent edge finishing standard for the board and the appropriate ejection direction of the chips (upward or downward).
• PCD front plate: The tool's front is equipped with a PCD plate that facilitates the smooth, fluid, and stable entry of the cutter in the Z axis during nesting operations.
• Laser machined cutting edges (ablation): DIA blade profiles are finished directly with a laser beam, allowing for edge radii at the level of 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished chip grooves and entry zone: The smoothed back of the PCD diamond plate combined with capacious chip channels prevents chip sticking and facilitates quick dust removal from the cutting area.
• Low roughness of the clamping part: The shank surface with a roughness indicator of Ra ≤ 0.3 µm protects the cutter from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing in class G2.5: Certified static-dynamic balancing in the highly demanding G2.5 class (according to ISO/EN) eliminates noise and reduces vibrations generated at the highest speeds.
• Regeneration capability: Depending on the height of the applied diamond blade: the plate H = 2.0 mm allows for 2-fold sharpening, the plate H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, whereas plates H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Intended use and application range:

The tool is intended for cutting, nesting, contour milling, and grooving operations.

It performs excellently in machining materials such as: raw and laminated MDF boards, raw and laminated chipboards, and raw and laminated plywood.