PCD diamond planing router bit Z2+2 D30 I14 L75 S20 H4 RH plunging

PCD Diamond Mill FDP – for leveling surfaces and grooving

Index: FDP.30.014.20.0SR

The industrial diamond mill of the FDP series is designed for precise leveling of surfaces (planing) and grooving on CNC machines and overhead milling machines. The advanced design of the tool utilises a system comprising 2+2 full blades made of polycrystalline diamond H4, ensuring high cutting efficiency and ideal geometry of the machined surface. The body made of special stainless steel with increased hardness (> 28 HRC) features very good stiffness and load resistance. The ground shank in class tolerance H6 eliminates radial runout, protecting the spindle bearing system and guaranteeing an excellent standard of edge finishing.

Construction advantages and technical properties:

• Dedicated design for planing and grooving: The wide working diameter and stable blade arrangement allow for fast and damage-free leveling of large plate surfaces or for performing clean grooves.
• Durable stainless steel body (> 28 HRC): The construction of high-hardness steel guarantees high dimensional stability and advanced vibration damping capabilities during operation.
• Laser processing of cutting edges (ablation): DIA blade profiles are finished directly with a laser beam, achieving edge radii in the range of 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished chip grooves and cutting zone: The smoothed back part of the PCD diamond insert combined with spacious chip channels prevents chip sticking and facilitates quick removal of dust from the cutting zone.
• Low roughness of the holding part: The surface of the shank with a roughness indicator of Ra ≤ 0.3 µm secures the mill against rotating in the holder and eliminates the risk of wearing the conical fitting in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent G2.5 class (according to ISO/EN) reduces noise and lowers vibrations generated at high speeds.
• Feed rate and maximum cutting depth parameters: Depending on the diameter of the tool, the following operating parameters are recommended: Diameters Ø 20–40 mm: feed 6–12 m/min, maximum speed 18,000 RPM, maximum planing depth 6 mm, Diameters Ø 50–60 mm: feed 6–12 m/min, maximum speed 16,000 RPM, maximum planing depth 4 mm, Diameter Ø 80 mm: feed 6–12 m/min, maximum speed 14,000 RPM, maximum planing depth 2 mm.
• Regeneration capability: depending on the height of the diamond blade used: insert H = 2.0 mm allows for 2-times sharpening, insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times (and up to 5–6 times for height H6).

Purpose and application range:

The tool is intended for surface leveling operations (planing of the table and material) and grooving.

It performs excellently in machining materials such as raw and laminated MDF boards and raw and laminated particle boards.