PCD diamond planing router bit Z2+2 D40 I14 L75 S20 H4 RH plunging

PCD Diamond Cutter FDP – for leveling surfaces and grooving

Index: FDP.40.014.20.0SR

The industrial diamond cutter from the FDP series is designed for precise surface levelling (planing) and grooving on CNC centres and overhead milling machines. The advanced design of the tool uses a system comprising 2+2 full polycrystalline diamond H4 blades, ensuring high cutting efficiency and perfect geometry of the machined surface. The body made of special stainless steel with increased hardness (> 28 HRC) features very good stiffness and resistance to loads. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing system and ensuring an excellent edge finishing standard.

Design advantages and technical properties:

• Dedicated design for planing and grooving: A wide working diameter and stable blade arrangement allow for fast and damage-free leveling of large board surfaces or performing clean grooves.
• Durable stainless steel body (> 28 HRC): The construction made of high hardness steel guarantees high dimensional stability and advanced vibration dampening capabilities during operation.
• Laser treatment of cutting edges (ablation): DIA blade profiles are finished directly with a laser beam, achieving edge radii in the range of 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and cutting zone: The smoothed back of the PCD diamond insert combined with capacious chip channels prevents the sticking of chips and facilitates quick removal of dust from the cutting area.
• Low roughness of the shank: The shank surface with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of wear to the cone in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the high-class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at the highest speeds.
• Feed rate and maximum cutting depth parameters: Depending on the tool diameter, the following working parameters are recommended:Diameters Ø 20–40 mm: feed rate 6–12 m/min, maximum speed 18,000 RPM, maximum planing depth 6 mm; Diameters Ø 50–60 mm: feed rate 6–12 m/min, maximum speed 16,000 RPM, maximum planing depth 4 mm; Diameter Ø 80 mm: feed rate 6–12 m/min, maximum speed 14,000 RPM, maximum planing depth 2 mm.
• Regeneration possibility: depending on the height of the diamond blade used: insert H = 2.0 mm allows for 2-time sharpening, insert H = 2.5 mm allows sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow sharpening a maximum of 4–6 times (and up to 5–6 times for height H6).

Intended use and application range:

The tool is designed for surface leveling operations (planing tables and materials) and grooving.

It works excellently in the machining of materials such as raw and laminated MDF boards and raw and laminated particle boards.