PCD diamond planing router bit Z2+2 D50 I14 L75 S20 H4 RH plunging

PCD Diamond Cutter FDP – for flattening surfaces and grooving

Index: FDP.50.014.20.1SR

The industrial diamond cutter from the FDP series is designed for precise surface flattening (surfacing) and grooving on CNC centres and overhead spindle milling machines. The advanced design of the tool employs a system comprising Z2+2 full polycrystalline diamond H4 cutting edges, ensuring high cutting efficiency and ideal geometry of the machined surface. The body made of special stainless steel with increased hardness (> 28 HRC) features very good stiffness and load resistance. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing system and guaranteeing an excellent edge finishing standard.

Structural advantages and technical properties:

• Dedicated design for surfacing and grooving: The wide working diameter and stable distribution of cutting edges allow for fast and damage-free flattening of large surface areas of the board or creating clean grooves.
• Durable stainless steel body (> 28 HRC): The design made from high-hardness steel guarantees high dimensional stability and advanced vibration damping capabilities during operation.
• Laser edge processing (ablation): The profiles of the DIA cutting edges are finished directly with a laser beam, achieving edge radii of approximately 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished chip grooves and cutting zone: The smoothed rear part of the PCD diamond insert combined with large chip channels prevents clogging of the tool and facilitates quick dust removal from the cutting zone.
• Low roughness in the gripping area: The shank surface with a roughness index of Ra ≤ 0.3 µm protects the cutter from rotating in the holder and eliminates the risk of wearing the cone in the spindle.
• Dynamic balancing to G2.5 standards: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) reduces noise and minimises vibrations generated at high speeds.
• Feed and maximum cutting depth parameters: Depending on the tool diameter, the following working parameters are recommended:Diameter Ø 20–40 mm: feed 6–12 m/min, maximum speed 18,000 RPM, maximum planing depth 6 mm,Diameter Ø 50–60 mm: feed 6–12 m/min, maximum speed 16,000 RPM, maximum planing depth 4 mm,Diameter Ø 80 mm: feed 6–12 m/min, maximum speed 14,000 RPM, maximum planing depth 2 mm.
• Regrinding capability: depending on the height of the applied diamond edge: insert H = 2.0 mm allows for 2x sharpening, insert H = 2.5 mm allows for sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times (and up to 5–6 times for height H6).

Purpose and scope of use:

The tool is intended for surface flattening operations (surfacing of the table and material) and grooving.

It works excellently in machining materials such as: raw and laminated MDF board and raw and laminated chipboard.