PCD diamond planing router bit Z2+2 D60 I14 L75 S20 H4 RH plunging

PCD Diamond Cutter FDP – for levelling surfaces and grooving

Index: FDP.60.014.20.0SR

The industrial diamond cutter from the FDP series is designed for precise levelling of surfaces (planning) and grooving on CNC centres and overhead milling machines. The advanced tool design features a configuration comprising 2+2 full blades made from polycrystalline diamond H4, ensuring high cutting performance and ideal geometry of the machined surface. The body made of specially hardened stainless steel (> 28 HRC) is characterised by very good rigidity and resistance to loads. The ground shank in tolerance class H6 eliminates radial run-out, protecting the spindle bearing system and guaranteeing an excellent edge finishing standard.

Construction advantages and technical properties:

• Dedicated design for planning and grooving: The wide working diameter and stable blade arrangement allow for fast and damage-free levelling of large board surfaces or making clean grooves.
• Durable body made of stainless steel (> 28 HRC): The construction from high-hardness steel guarantees high dimensional stability and advanced vibration damping capabilities during operation.
• Laser treatment of cutting edges (ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii of about 15 µm and ensuring a cutting plane free from micro-notches.
• Polished chip grooves and cutting zone: The smoothed rear part of the PCD diamond insert combined with capacious chip channels prevents chip sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the shank: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to standard G2.5: Certified static-dynamic balancing in the strict class G2.5 (according to ISO/EN) mitigates noise and reduces vibrations generated at the highest speeds.
• Feed parameters and maximum cutting depth: Depending on the tool diameter, the following working parameters are recommended: Diameters Ø 20–40 mm: feed 6–12 m/min, maximum speed 18,000 RPM, maximum planning depth 6 mm; Diameters Ø 50–60 mm: feed 6–12 m/min, maximum speed 16,000 RPM, maximum planning depth 4 mm; Diameter Ø 80 mm: feed 6–12 m/min, maximum speed 14,000 RPM, maximum planning depth 2 mm.
• Renewability: depending on the height of the used diamond blade: insert H = 2.0 mm allows for 2 sharpening cycles, insert H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times (and up to 5–6 times for height H6).

Purpose and range of application:

The tool is designed for operations of levelling surfaces (planning the table and material) and grooving.

It performs excellently in machining materials such as raw and laminated MDF board as well as raw and laminated chipboard.