PCD diamond planing router bit Z3+1 D20 I15 L80 S20 H4 RH

PCD Diamond Milling Cutter FDP – for Leveling Surfaces and Grooving

Index: FDP.20.015.20.1SR

The industrial diamond milling cutter of the FDP series is designed for precise leveling of surfaces (planing) and grooving on CNC centres and overhead spindle milling machines. The advanced tool design features a configuration comprising 3+1 full blades made of polycrystalline diamond H4, ensuring high cutting performance and ideal geometry of the machined surface. The body is made of a special stainless steel with increased hardness (> 28 HRC) that is characterised by very good rigidity and resistance to loads. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle's bearing assembly and guaranteeing an excellent edge finish standard.

Design Advantages and Technical Properties:

• Dedicated design for planing and grooving: A wide cutting diameter and stable blade arrangement allow for quick and damage-free leveling of large surface areas or achieving clean grooves.
• Durable stainless steel body (> 28 HRC): The construction made from high-hardness steel ensures high dimensional stability and advanced vibration dampening capabilities during operation.
• Laser edge processing (ablation): The DIA blade profiles are finished directly with a laser beam, allowing edge radii to reach approximately 15 µm and ensuring a cutting plane free from micro-chips.
• Polished chip grooves and rake area: The smoothed back section of the PCD diamond insert combined with capacious chip channels prevents material from sticking and facilitates rapid dust removal from the cutting zone.
• Low roughness of the gripping part: The shank surface with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent G2.5 class (according to ISO/EN) reduces noise and minimises vibrations generated at high speeds.
• Feed rates and maximum cutting depths: Depending on the tool diameter, the following operating parameters are recommended:Diameters Ø 20–40 mm: feed rate 6–12 m/min, maximum speed 18,000 RPM, maximum planing depth 6 mm,Diameters Ø 50–60 mm: feed rate 6–12 m/min, maximum speed 16,000 RPM, maximum planing depth 4 mm,Diameter Ø 80 mm: feed rate 6–12 m/min, maximum speed 14,000 RPM, maximum planing depth 2 mm.
• Regeneration capability: depending on the height of the applied diamond blade: insert H = 2.0 mm allows for 2-fold sharpening, insert H = 2.5 mm allows for sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times (and up to 5–6 times for height H6).

Intended Use and Application Range:

The tool is designed for operations involving surface leveling (planing the table and material) and grooving.

It performs excellently in machining materials such as: raw and laminated MDF board as well as raw and laminated particle board.