PCD diamond planing router bit Z3 D80 I8 L70 S20 H6 RH

PCD diamond cutter FDP – for surface planing and grooving

Index: FDP.80.008.20.0SR

The industrial diamond cutter from the FDP series is designed for precise surface planing and grooving on CNC machining centres and overhead milling machines. The advanced tool design features a configuration that includes Z3 full polycrystalline diamond cutting edges H6, ensuring high cutting efficiency and ideal surface geometry. The body made from special stainless steel with increased hardness (> 28 HRC) offers very good stiffness and load resistance. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and guaranteeing an excellent edge finishing standard.

Construction advantages and technical properties:

• Dedicated design for planing and grooving: The wide working diameter and stable blade arrangement allow for fast and damage-free leveling of large board surfaces or for making clean grooves.
• Durable stainless steel body (> 28 HRC): The design made of hardened steel guarantees high dimensional stability and advanced vibration-damping capabilities during operation.
• Laser edge treatment (ablation): The DIA blade profiles are finished directly with a laser beam, achieving edge radii of approximately 15 µm and ensuring a cutting surface free from microchipping.
• Polished chip grooves and cutting area: The smoothed rear part of the PCD diamond insert combined with capacious chip channels prevents chip adhesion and facilitates quick dust removal from the cutting zone.
• Low roughness of the shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of wearing the taper in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the high G2.5 class (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Feed rates and maximum cutting depths: Depending on the tool diameter, the following working parameters are recommended:Diameters Ø 20–40 mm: feed 6–12 m/min, maximum speed 18,000 RPM, maximum planning depth 6 mm,Diameters Ø 50–60 mm: feed 6–12 m/min, maximum speed 16,000 RPM, maximum planning depth 4 mm,Diameter Ø 80 mm: feed 6–12 m/min, maximum speed 14,000 RPM, maximum planning depth 2 mm.
• Regrindability: depending on the height of the diamond blade used: insert H = 2.0 mm allows for 2-times sharpening, insert H = 2.5 mm allows for sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times (and up to 5–6 times for height H6).

Application and range of usage:

The tool is intended for operations involving surface planing (planning the table and the material) and grooving.

It works excellently in machining materials such as raw and laminated MDF boards and raw and laminated particle boards.