PCD diamond planing router bit Z3 D80 I8 L70 S20 H6 RH

PCD Diamond Cutter FDP – for Surface Planing and Grooving

Index: FDP.80.008.20.1SR

The industrial diamond cutter from the FDP series is designed for precise surface planing and grooving on CNC machines and overhead milling machines. The advanced tool design features a configuration comprising 3 full blades made of polycrystalline diamond H6, which ensures high cutting efficiency and ideal geometry of the machined surface. The body made of special stainless steel with increased hardness (> 28 HRC) is characterised by very good rigidity and resistance to loads. The ground shank in tolerance class H6 eliminates radial runout, protecting the spindle bearing assembly and ensuring an excellent edge finishing standard.

Design Advantages and Technical Properties:

• Dedicated design for planing and grooving: The wide cutting diameter and stable blade arrangement allow for quick and damage-free leveling of large surface areas or performing clean grooves.
• Durable stainless steel body (> 28 HRC): The design made of hardened steel guarantees high dimensional stability and advanced vibration damping capabilities during operation.
• Laser treatment of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii on the order of 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished chip grooves and entry zone: The smoothed back of the PCD diamond insert, combined with capacious chip channels, prevents workpiece sticking and facilitates rapid dust removal from the cutting area.
• Low roughness of the shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm protects the cutter from rotating in the holder and eliminates the risk of wear on the taper in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) reduces noise and vibrations generated at high speeds.
• Feed parameters and maximum cutting depth: Depending on the tool diameter, the following working parameters are recommended:Diameters Ø 20–40 mm: feed 6–12 m/min, maximum speed 18,000 RPM, maximum planning depth 6 mm,Diameters Ø 50–60 mm: feed 6–12 m/min, maximum speed 16,000 RPM, maximum planning depth 4 mm,Diameter Ø 80 mm: feed 6–12 m/min, maximum speed 14,000 RPM, maximum planning depth 2 mm.
• Regeneration capability: Depending on the height of the applied diamond blade: plate H = 2.0 mm allows for 2 regrinds, plate H = 2.5 mm enables regrinding up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for regrinding up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for regrinding up to 4–6 times (and up to 5–6 times for height H6).

Intended Use and Scope of Application:

The tool is intended for operations involving surface planing (planning the table and material) and grooving.

It performs excellently in processing materials such as raw and laminated MDF board, as well as raw and laminated chipboard.