PCD diamond PRO router bit Z2+2 D12 I35 L94 S12 H2,5

Two-edged diamond PCD cutter DTL PRO – for nesting, profiling, and finishing

Index: DTL.12.035.12.0SR

The industrial diamond cutter from the DTL PRO series has been designed for high-performance nesting, cutting, and precise finishing processes on CNC centres and overhead spindle milling machines. The tool features two full diamond cutting edges arranged on four spirals with an increased axial angle. This is supported by a drill point made of polycrystalline diamond (PCD). The tool body is made of durable steel with increased hardness (> 28 HRC) and has a specially optimised profile that facilitates quick dust removal from the cutting area. Additionally, the ground shank with a precise tolerance class H6 reduces radial runout, which protects the spindle bearing system and ensures an excellent edge finish standard.

Design advantages and technical properties:

• Advanced geometry Z2+2 and increased axial angle: Two full diamond cutting edges arranged on four spirals enable high cutting efficiency, perfectly clean edges of the processed material, and effective chip evacuation.
• PCD drill point: The polycrystalline diamond tip at the front of the tool ensures clean, stable, and easy entry of the cutter into the material along the Z-axis.
• Laser processing of cutting edges (ablation): The profiles of the DIA edges are finished directly using a laser, allowing edge radii of 15 µm and guaranteeing a cutting plane free of micro-chipping.
• Polished chip grooves and entry zone: The smooth back of the PCD diamond plate combined with spacious chip channels prevents material from sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the shank: The shank surface in class H6 with a roughness rating of Ra ≤ 0.3 µm protects the cutter from spinning in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in class G2.5 (according to ISO/EN) minimises noise and reduces vibrations generated at the highest speeds.
• Regeneration capability: Depending on the height of the applied diamond plate: plate H = 2.0 mm allows for 2 sharpening cycles, plate H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening up to 4–6 times.

Purpose and scope of application:

The tool is intended for cutting, nesting, peripheral milling, and mortising operations.

It is ideally suited for machining materials such as raw and laminated MDF boards, raw and laminated chipboards, and raw and laminated plywood.