PCD diamond PRO router bit Z2+2 D16 I25 L94 S16 H2,5

Diamond PCD Two-Blade Mill DTL PRO – for nesting, formatting and finishing

Index: DTL.16.025.16.0SR

The industrial diamond mill of the DTL PRO series has been designed for high-performance nesting, cutting and precise finishing machining on CNC centres and overhead spindle mills. The tool features two full diamond blades arranged on four spirals with an increased axial angle. It is supported by a drilling insert made of polycrystalline diamond (PCD). The tool body is made of durable steel with increased hardness (> 28 HRC) and has a specially optimised profile that facilitates rapid dust removal from the cutting area. Additionally, the ground shank with precise tolerance class H6 minimises radial runout, protecting the spindle bearing system and ensuring an excellent edge finishing standard.

Construction advantages and technical properties:

• Advanced Z2+2 geometry and increased axial angle: Two full diamond blades arranged on four spirals allow for high cutting efficiency, perfectly clean edges of the processed material, and effective chip evacuation.
• PCD drilling insert: The polycrystalline diamond blade on the front part of the tool ensures clean, stable and easy entry of the mill into the material along the Z-axis.
• Laser processing of cutting edges (ablation): DIA blade profiles are finished directly using a laser, achieving edge radii of 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished chip grooves and cutting edge zone: The smoothed rear part of the PCD diamond insert combined with ample chip channels prevents material stickiness and facilitates quick dust removal from the cutting zone.
• Low roughness of the shank: The shank surface in class H6 with a roughness index of Ra ≤ 0.3 µm secures the mill against rotating in the holder and eliminates the risk of wear on the spindle taper.
• Dynamic balancing in standard G2.5: Certified static-dynamic balancing in class G2.5 (according to ISO/EN) minimizes noise and reduces vibrations generated at high speeds.
• Regeneration capability: Depending on the height of the used insert: insert H = 2.0 mm allows for 2 sharpening, insert H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is intended for cutting, nesting, contour milling, and grooving operations.

It is ideal for machining materials such as raw and laminated MDF board, raw and laminated particle board, and raw and laminated plywood.