PCD diamond PRO router bit Z2+2 D16 I28 L94 S16 H2,5

PCD Diamond Milling Cutter DTL PRO – for nesting, formatting and finishing

Index: DTL.16.028.16.0SR

The industrial diamond milling cutter from the DTL PRO series has been designed for high-performance nesting, cutting, and precise finishing machining on CNC centres and overhead spindle milling machines. The tool features two full diamond cutting edges arranged on four spirals with an increased axial angle. It is supported by a PCD (polycrystalline diamond) front drilling insert. The tool body is made of durable, high-hardness steel (> 28 HRC) and has a specially optimised profile that facilitates rapid dust removal from the cutting area. Additionally, the ground shank with an exact tolerance class H6 minimises radial runout, protecting the spindle bearing system and ensuring an excellent edge finishing standard.

Structural advantages and technical properties:

• Advanced Z2+2 geometry and increased axial angle: Two full diamond cutting edges arranged on four spirals enable high cutting performance, perfectly clean edges of the processed material, and effective chip evacuation.
• PCD front drilling insert: The polycrystalline diamond blade at the front of the tool ensures clean, stable, and easy entry of the cutter into the material along the Z-axis.
• Laser processing of cutting edges (ablation): The DIA blade profiles are finished directly using a laser, allowing for edge radii of 15 µm, while ensuring a cutting surface free of micro-chipping.
• Polished chip flutes and cutting edge zone: The smoothed rear section of the PCD insert, combined with ample chip channels, prevents material adherence and enhances quick dust removal from the cutting zone.
• Low roughness of the gripping part: The shank surface in class H6 with roughness index Ra ≤ 0.3 µm secures the milling cutter against turning in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in class G2.5 (according to ISO/EN) minimises noise and reduces vibrations generated at high speeds.
• Regeneration possibility: Depending on the height of the applied insert: insert H = 2.0 mm allows 2 times sharpening, insert H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is intended for cutting, nesting, peripheral milling, and mortising operations.

It is ideally suited for machining materials such as raw and laminated MDF board, raw and laminated chipboard, as well as raw and laminated plywood.