PCD diamond PRO router bit Z2+2 D16 I35 L94 S16 H2,5

PCD Diamond Milling Cutter Two-Edged DTL PRO – for nesting, formatting and finishing

Index: DTL.16.035.16.0SR

The industrial diamond milling cutter of the DTL PRO series has been designed for high-efficiency nesting, cutting and precise finishing machining on CNC centres and overhead spindle milling machines. The tool features two full diamond blades arranged on four spirals with an increased axial angle. Supported by a drilling insert made of polycrystalline diamond (PCD), the tool body is made of durable steel of increased hardness (> 28 HRC) and has a specially optimised profile that facilitates quick dust removal from the cutting area. Additionally, the ground shank with an accurate tolerance class H6 reduces radial run-out, protecting the spindle bearing system and ensuring an excellent edge finishing standard.

Design advantages and technical properties:

• Advanced Z2+2 geometry and increased axial angle: Two full diamond blades arranged on four spirals allow for high cutting efficiency, perfectly clean edges of the processed material and effective chip evacuation.
• PCD drilling insert: The polycrystalline diamond blade on the front part of the tool ensures a clean, stable and easy entry of the cutter into the material in the Z-axis.
• Laser edge processing (ablation): The profiles of the DIA blades are finished directly using laser technology, achieving edge radii of 15 µm and guaranteeing a cutting plane free of micro-chips.
• Polished chip grooves and leading edge: The smoothed back of the PCD diamond insert combined with capacious chip channels prevents material from sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the clamping part: The shank surface in class H6 with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in class G2.5 (according to ISO/EN) minimises noise and reduces vibrations generated at high speeds.
• Regeneration possibility: Depending on the height of the applied insert: insert H = 2.0 mm allows for 2 times sharpening, insert H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm permit sharpening up to 4–6 times.

Intended use and application range:

The tool is intended for cutting operations, nesting, contour milling, and grooving.

It is ideally suited for machining materials such as raw and laminated MDF board, raw and laminated chipboard, as well as raw and laminated plywood.