PCD diamond PRO router bit Z2+2 D16 I43 L94 S16 H2,5

PCD Diamond Router Bit DTL PRO – for nesting, formatting and finishing

Index: DTL.16.043.16.0SR

The industrial diamond router from the DTL PRO series has been designed for high-performance nesting, cutting, and precise finishing machining on CNC centres and overhead spindle milling machines. The tool features two full diamond cutting edges arranged on four spirals with an increased axial angle. They are supported by a front drilling insert made of polycrystalline diamond (PCD). The tool body is made of durable steel with increased hardness (> 28 HRC) and has a specially optimized profile that facilitates quick removal of dust from the cutting area. Additionally, the ground shank in precise tolerance class H6 reduces radial run-out, protecting the spindle bearing system and ensuring an excellent edge finishing standard.

Structural advantages and technical properties:

• Advanced Z2+2 geometry and increased axial angle: Two full diamond cutting edges arranged on four spirals allow for high cutting efficiency, a perfectly clean edge on the processed material, and effective chip evacuation.
• PCD front drilling insert: The polycrystalline diamond cutting edge on the front of the tool ensures clean, stable, and easy entry of the cutter into the material along the Z axis.
• Laser processing of cutting edges (ablation): The profiles of the DIA edges are finished directly using a laser, resulting in edge radii at the level of 15 µm and guaranteeing a cutting plane free from micro-chipping.
• Polished chip grooves and entry zone: The smoothed rear part of the PCD diamond insert combined with capacious chip channels prevents material sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the shank: The shank surface in class H6 with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing according to standard G2.5: Certified static-dynamic balancing in class G2.5 (according to ISO/EN) minimizes noise and reduces vibrations generated at high speeds.
• Reconditioning capability: Depending on the height of the applied diamond insert: insert H = 2.0 mm allows for 2-time sharpening, insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is designed for cutting, nesting, contour milling, and grooving operations.

It is ideally suited for machining materials such as raw and laminated MDF board, raw and laminated particle board, and raw and laminated plywood.