PCD diamond PRO router bit Z2+2 D18 I25 L78 S20 H2,5

PCD Diamond Router Bit DTL PRO – for nesting, formatting, and finishing

Index: DTL.18.025.20.0SR

The industrial diamond router bit from the DTL PRO series has been designed for high-performance nesting, cutting, and precision finishing on CNC centres and overhead router machines. The tool features two full diamond blades arranged on four spirals with an increased axial angle. They are supported by a drill insert made of polycrystalline diamond (PCD). The tool body is made of durable steel with increased hardness (> 28 HRC) and has a specially optimised profile that facilitates quick dust removal from the cutting area. Additionally, the ground shank in the exact tolerance class H6 reduces radial runout, protecting the spindle bearing system and ensuring excellent edge finish standards.

Design advantages and technical properties:

• Advanced Z2+2 geometry and increased axial angle: Two full diamond blades arranged on four spirals allow for high cutting efficiency, an ideally clean edge of the raw material, and effective chip evacuation.
• PCD drilling insert: The polycrystalline diamond blade on the front part of the tool ensures clean, stable, and easy entry of the router into the material in the Z-axis.
• Laser machining of cutting edges (ablation): The DIA blade profiles are finished directly using a laser, which allows for edge radii of 15 µm and guarantees a cutting surface free from micro-chipping.
• Polished chip flutes and entry zone: The smoothed back of the PCD diamond insert, combined with capacious chip channels, prevents material from sticking and improves quick dust removal from the cutting area.
• Low roughness of the shank: The shank surface in class H6 with a roughness index of Ra ≤ 0.3 µm secures the router from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in class G2.5 (according to ISO/EN) minimises noise and reduces vibrations generated at the highest speeds.
• Regrinding capability: Depending on the height of the applied insert: the insert H = 2.0 mm allows for 2-times sharpening, the insert H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Application and scope of use:

The tool is intended for cutting, nesting, contour milling, and grooving operations.

It is ideally suited for processing materials such as raw and laminated MDF boards, raw and laminated particle boards, as well as raw and laminated plywood.