PCD diamond PRO router bit Z2+2 D18 I43 L105 S20 H2,5

PCD Diamond End Mill DTL PRO – for nesting, formatting and finishing

Index: DTL.18.043.20.0SR

The industrial diamond end mill from the DTL PRO series has been designed for high-performance nesting, cutting, and precision finishing on CNC machines and overhead milling machines. The tool features two full diamond cutting edges arranged on four spirals with an increased axial angle. It is supported by a cutting insert made of polycrystalline diamond (PCD). The body of the tool is made from durable steel with increased hardness (> 28 HRC) and has a specially optimised profile that facilitates quick dust removal from the cutting area. Additionally, the ground shank with precise tolerance class H6 reduces radial runout, protecting the spindle bearing system and ensuring an excellent edge finish standard.

Construction advantages and technical properties:

• Advanced Z2+2 geometry and increased axial angle: Two full diamond cutting edges arranged on four spirals allow for high cutting efficiency, a perfectly clean edge of the workpiece, and efficient chip evacuation.
• PCD cutting insert: The polycrystalline diamond blade on the front of the tool ensures clean, stable, and easy entry of the mill into the material along the Z-axis.
• Laser processing of cutting edges (ablation): The profiles of the DIA cutting edges are finished directly using a laser, achieving edge radii of 15 µm and guaranteeing a cutting plane free from micro chipping.
• Polished chip grooves and cutting zone: The smoothed rear part of the PCD diamond insert, combined with capacious chip channels, prevents material from sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the shank: The shank surface in class H6 with a roughness index of Ra ≤ 0.3 µm secures the mill from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing in class G2.5: Certified static-dynamic balancing in class G2.5 (according to ISO/EN) minimises noise and reduces vibrations generated at high speeds.
• Regrinding capability: Depending on the height of the applied insert: an insert H = 2.0 mm allows for 2 times sharpening, an insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, variations H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is intended for cutting operations, nesting, peripheral milling, and routing.

It is ideally suited for the processing of materials such as raw and laminated MDF panels, raw and laminated particleboards, and raw and laminated plywood.