PCD diamond PRO router bit Z2+2 D18 I52 L110 S20 H2,5

Diamond PCD two-edged milling cutter DTL PRO – for nesting, formatting and finishing

Index: DTL.18.052.20.0SR

The industrial diamond milling cutter from the DTL PRO series has been designed for high-performance nesting, cutting and precise finishing machining on CNC centres and overhead milling machines. The tool features two full diamond blades arranged on four spirals with an increased axial angle. It is supported by a drilling tip made from polycrystalline diamond (PCD). The tool body is made of durable steel with increased hardness (> 28 HRC) and has a specially optimised profile that facilitates quick removal of dust from the cutting area. Additionally, the ground shank in exact tolerance class H6 limits radial runout, protecting the spindle bearing system and ensuring an excellent edge finish standard.

Design advantages and technical properties:

• Advanced geometry Z2+2 and increased axial angle: Two full diamond blades arranged on four spirals allow for high cutting efficiency, perfectly clean edge of the workpiece and effective chip evacuation.
• PCD drilling tip: The polycrystalline diamond blade on the front part of the tool ensures clean, stable and easy entry of the cutter into the material along the Z-axis.
• Laser edge treatment (ablation): The profiles of the DIA blades are finished directly using a laser, which allows for edge radii of 15 µm and guarantees a cutting surface free from micro-chipping.
• Polished chip grooves and cutting zone: The smooth rear part of the PCD diamond tip, combined with capacious chip channels, prevents material from sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the shank: The surface of the shank in class H6 with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to standard G2.5: Certified static-dynamic balancing in class G2.5 (according to ISO/EN) minimises noise and reduces vibrations generated at the highest speeds.
• Regrinding capability: Depending on the height of the diamond tip used: tip H = 2.0 mm allows for 2 regrinds, tip H = 2.5 mm allows for a maximum of 2–3 regrinds, variants H = 3.0 mm / H = 3.5 mm allow for a maximum of 3–4 regrinds, while tips H = 4.0 mm / H = 4.5 mm allow for a maximum of 4–6 regrinds.

Intended use and scope of application:

The tool is designed for cutting operations, nesting, contour milling and grooving.

It is ideal for processing materials such as raw and laminated MDF boards, raw and laminated chipboards, as well as raw and laminated plywood.