PCD diamond PRO router bit Z2+2 D20 I35 L94 S20 H2,5

PCD Diamond Cutter DTL PRO – for nesting, formatting and finishing

Index: DTL.20.035.20.0SR

The industrial diamond cutter of the DTL PRO series has been designed for high-performance nesting, cutting and precision finishing machining on CNC centres and overhead spindle milling machines. The tool features two full diamond blades arranged on four spirals with an increased axial angle. It is supported by a cutting insert made from polycrystalline diamond (PCD). The tool body is made from durable steel with increased hardness (> 28 HRC) and has a specially optimised profile that facilitates quick removal of dust from the cutting area. Additionally, the ground shank in precision tolerance class H6 reduces radial runout, protecting the spindle bearing system and ensuring an excellent edge finishing standard.

Design advantages and technical properties:

• Advanced Z2+2 geometry and increased axial angle: Two full diamond blades arranged on four spirals allow for high cutting efficiency, perfectly clean edges of the processed material, and effective chip evacuation.
• PCD cutting insert: The polycrystalline diamond blade on the cutting edge of the tool ensures clean, stable, and easy introduction of the cutter into the material in the Z-axis.
• Laser processing of cutting edges (ablation): The DIA blade profiles are finished directly using laser technology, which allows for edge radii of 15 µm and guarantees a cutting plane free from micro chipping.
• Polished chip grooves and entry zone: The smoothed back of the PCD insert combined with capacious chip channels prevents material from sticking and facilitates quick dust removal from the cutting area.
• Low roughness of the shank: The shank surface in class H6 with a roughness indicator of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in class G2.5 (according to ISO/EN) minimises noise and reduces vibrations generated at high speeds.
• Regeneration capability: Depending on the height of the applied insert: an insert H = 2.0 mm allows for 2 sharpenings, an insert H = 2.5 mm enables sharpening up to 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3-4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening up to 4-6 times.

Intended use and application scope:

The tool is designed for cutting operations, nesting, contour milling, and grooving.

It is ideally suited for processing materials such as raw and laminated MDF boards, raw and laminated chipboards, and raw and laminated plywood.