PCD diamond PRO router bit Z2+2 D20 I52 L110 S20 H2,5

Two-edged PCD diamond cutter DTL PRO – for nesting, formatting and finishing

Index: DTL.20.052.20.0SR

The industrial diamond cutter from the DTL PRO series has been designed for high-performance nesting, cutting, and precise finishing operations on CNC centres and overhead spindle milling machines. The tool features two full diamond cutting edges arranged on four spirals with an increased axial angle. This is supported by a drilling tip made of polycrystalline diamond (PCD). The tool body is made of durable steel with increased hardness (> 28 HRC) and has a specially optimised profile that facilitates quick dust removal from the cutting area. Additionally, the ground shank in precise tolerance class H6 minimises radial run-out, which protects the spindle bearing system and ensures an excellent edge finishing standard.

Design advantages and technical properties:

• Advanced geometry Z2+2 and increased axial angle: Two full diamond cutting edges arranged on four spirals allow for high cutting performance, an ideally clean edge of the processed material, and efficient chip evacuation.
• PCD drilling tip: The polycrystalline diamond blade on the front part of the tool ensures clean, stable, and easy entry of the cutter into the material along the Z axis.
• Laser edge processing (ablation): The profiles of the DIA blades are finished directly using a laser, achieving edge radii of 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished chip grooves and entry zone: The smoothed back of the PCD diamond tip combined with voluminous chip channels prevents material sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the clamping part: The shank surface in class H6 with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in class G2.5 (according to ISO/EN) minimises noise and reduces vibrations generated at high speeds.
• Regeneration capability: Depending on the height of the diamond tip used: tip H = 2.0 mm allows for 2 cuttings, tip H = 2.5 mm allows for a maximum of 2-3 times, variants H = 3.0 mm / H = 3.5 mm allow for a maximum of 3-4 times, while tips H = 4.0 mm / H = 4.5 mm allow for a maximum of 4-6 times.

Intended use and application range:

The tool is intended for cutting, nesting, contour milling, and grooving operations.

It is ideally suited for processing materials such as raw and laminated MDF board, raw and laminated particle board, as well as raw and laminated plywood.