PCD diamond router bit Z1+1 D10 I25 L89 S25 H2,5 RH

PCD Diamond Milling Cutter from the DTA Series for Finish Machining of Boards and Plywood

Index: DTA.10.025.25.0SR

The industrial diamond milling cutter from the DTA series is designed for formatting and finish machining on CNC centres and overhead milling machines. The tool's design is based on a diamond blade arranged on three spirals and a front insert made of carbide (HM). The blades are mounted on a body made of high-hardness steel (greater than 28 HRC) or – in selected variants – from a sintered carbide monolith (HM). The thoughtfully designed cutting edge geometry ensures stable handling in the machined material, while the high grip accuracy class H6 reduces radial run-out, protecting the spindle and guaranteeing excellent edge finish quality. The tool is offered in both clockwise and counterclockwise rotations.

Design Advantages and Technical Properties:

• Laser Treatment of Cutting Edges (Ablation): The edges of DIA blades are finished directly with a laser beam, allowing for edge radii in the range of 15 µm and ensuring a cutting surface free from micro-chips.
• Polished Chip Flutes and Cutting Zone: The smoothed rear part of the PCD diamond insert combined with spacious chip flutes prevents material build-up and facilitates quick dust removal from the cutting zone.
• Low Roughness of the Shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic Balancing in G2.5 Standard: Certified static-dynamic balancing to the stringent G2.5 class (according to ISO/EN) eliminates noise and reduces vibrations generated at the highest speeds.
• Sharpening Specification (Height of PCD Insert): depending on the height of the applied diamond blade: insert H = 2.0 mm allows for 2-fold sharpening, insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Intended Use and Application Range:

The tool is intended for cutting operations, contour milling, and rebating.

It excels in machining materials such as raw and laminated particle boards, MDF boards, and raw and laminated plywood.