PCD diamond router bit Z1+1 D10 I25 L93 S25 H2,5 LH

Diamond milling cutter PCD from the DTA series for finishing machining of boards and plywood

Index: DTA.10.025.25.0SL

An industrial diamond milling cutter from the DTA series designed for shaping and finishing machining on CNC centres and overhead spindle milling machines. The tool's design is based on a diamond blade arranged on three spirals and a front plate made of cemented carbide (HM). The blades are mounted on a body made of high-hardness steel (> 28 HRC) or – in selected variants – from a sintered cemented carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guiding in the processed material, while the high accuracy class of the grip H6 limits radial runout, protecting the spindle and guaranteeing excellent edge finishing quality. The tool is offered in right-hand and left-hand rotations.

Construction advantages and technical properties:

• Laser processing of cutting edges (ablation): DIA blade profiles are directly finished with a laser beam, allowing edge radii at the level of 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and entry zone: The smoothed rear part of the PCD diamond plate combined with spacious chip channels prevents product sticking and facilitates rapid dust removal from the cutting zone.
• Low roughness of the gripping part: The surface of the shank with a roughness index of Ra ≤ 0.3 µm protects the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in an outstanding class G2.5 (in accordance with ISO/EN) eliminates noise and reduces vibrations generated at the highest speeds.
• Sharpening specification (height of the PCD plate): depending on the height of the applied diamond blade: a plate H = 2.0 mm allows for 2-fold sharpening, a plate H = 2.5 mm enables sharpening up to 2–3 times, options H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening up to 4–6 times.

Purpose and scope of application:

The tool is designed for cutting operations, peripheral milling, and mortising.

It performs excellently in processing materials such as: raw and laminated chipboards, MDF boards, and raw and laminated plywood.