PCD diamond router bit Z1+1 D10 I35 L83 S12 H2,5 RH

PCD diamond milling cutter from the DTA series for finishing processing of boards and plywood

Index: DTA.10.035.12.0SR

Industrial diamond milling cutter from the DTA series designed for formatting and finishing machining on CNC centres and overhead milling machines. The tool's design is based on a diamond blade arranged on three spirals and a front plate made of sintered carbide (HM). The blades are mounted on a body made of hardened steel (> 28 HRC) or – in selected variants – made of sintered carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guidance in the workpiece, while the high accuracy class H6 reduces radial runout, protecting the spindle and guaranteeing excellent edge finish quality. The tool is offered in both right-hand and left-hand rotations.

Design features and technical properties:

• Laser processing of cutting edges (ablation): The profiles of the DIA blades are finished directly by a laser beam, which allows achieving edge radii at the level of 15 µm and guarantees a cutting surface free from micro-chipping.
• Polished chip flutes and cutting zone: The smoothed rear part of the PCD diamond plate combined with spacious chip flutes prevents workpiece adhesion and facilitates quick removal of dust from the cutting zone.
• Low roughness of the shank: The surface of the shank with a roughness index of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) reduces noise and vibrations generated at the highest speeds.
• Sharpening specification (height of PCD plate): depending on the height of the applied diamond blade: plate H = 2.0 mm allows for 2-times sharpening, plate H = 2.5 mm allows for sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Intended use and range of applications:

The tool is intended for cutting operations, peripheral milling, and grooving.

It works excellently in the processing of materials such as: raw and laminated chipboards, MDF boards, and raw and laminated plywood.