PCD diamond router bit Z1+1 D12,7 I35 L85 S12,7 H4 RH

Diamond PCD milling cutter from the DTA series for finishing machining of boards and plywood

Index: DTA.12.035.12.5SR

The industrial diamond cutter from the DTA series is designed for formatting and finishing machining on CNC centres and overhead milling machines. The tool's construction is based on a diamond blade arranged on three spirals and a front plate made of sintered carbide (HM). The blades are mounted on a body made of steel with increased hardness (> 28 HRC) or – in selected variants – from sintered carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guidance in the machined material, while the high clamping accuracy class H6 limits radial run-out, protecting the spindle and guaranteeing excellent edge finish quality. The tool is offered in right and left rotations.

Construction advantages and technical properties:

• Laser processing of cutting edges (ablation): The DIA blade profiles are finished directly with a laser beam, allowing for edge radii at the level of 15 µm and ensuring a cutting surface free from micro-chips.
• Polished chip grooves and entry zone: The smoothed back part of the PCD diamond plate combined with capacious chip grooves prevents workpiece adhesion and facilitates quick dust removal from the cutting zone.
• Low roughness of the clamping part: The shank surface with a roughness index of Ra ≤ 0.3 µm protects the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in the high standard G2.5 (according to ISO/EN) mitigates noise and reduces vibrations generated at the highest speeds.
• Sharpening specification (height of PCD plate): depending on the height of the inserted diamond blade: a plate H = 2.0 mm allows for 2-fold sharpening, a plate H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Intended use and scope of application:

The tool is intended for cutting, contour milling and grooving operations.

It works perfectly in the processing of materials such as raw and laminated particle boards, MDF boards and raw and laminated plywood.