PCD diamond router bit Z1+1 D12,7 I38,1 L89 S12,7 H2,5 RH

PCD Diamond Milling Cutter from the DTA Series for Finishing Boards and Plywood

Index: DTA.12.038.12.5SR

The industrial diamond milling cutter from the DTA series is designed for formatting and finishing on CNC machines and overhead milling machines. The tool's design is based on a diamond blade arranged on three spirals and a front plate made of hard metal (HM). The blades are mounted on a body made of high-hardness steel (> 28 HRC) or - in selected variants - from sintered carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guidance in the processed material, while the high clamping accuracy class H6 limits radial runout, protecting the spindle and guaranteeing excellent edge finishing quality. The tool is available in right-hand and left-hand rotations.

Design Advantages and Technical Properties:

• Laser Treatment of Cutting Edges (Ablation): DIA blade profiles are finished directly with a laser beam, allowing edge radii to be achieved at the level of 15 µm and guaranteeing a cutting surface free of micro-chipping.
• Polished Chip Flutes and Cutting Zone: The smoothed rear part of the PCD diamond plate combined with spacious chip flutes prevents build-up of material and facilitates quick removal of dust from the cutting zone.
• Low Roughness of the Clamping Section: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of wear on the cone in the spindle.
• Dynamic Balancing to G2.5 Standards: Certified static-dynamic balancing in the stringent G2.5 class (according to ISO/EN) reduces noise and vibration generated at high speeds.
• Sharpening Specification (PCD Plate Height): depending on the height of the diamond blade used: a plate H = 2.0 mm allows for 2-fold sharpening, a plate H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for maximum sharpening of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Purpose and Scope of Use:

The tool is intended for cutting operations, peripheral milling, and grooving.

It performs excellently in processing materials such as raw and laminated chipboards, MDF boards, and raw and laminated plywood.