PCD diamond router bit Z1+1 D12,7 I45 L94 S12,7 H2,5 RH

PCD diamond cutter from the DTA series for finishing processing of boards and plywood

Index: DTA.12.045.12.5SR

The industrial diamond cutter of the DTA series is designed for formatting and finishing processing on CNC centres and overhead milling machines. The tool's design is based on a diamond blade arranged on three spirals and a front plate made of sintered carbide (HM). The blades are mounted on a body made of steel with increased hardness (> 28 HRC) or – in selected variants – from a sintered carbide monolithic (HM). The thoughtful geometry of the cutting edges ensures stable guiding in the machined material, while the high grip accuracy class H6 limits radial runout, protecting the spindle and guaranteeing excellent edge finishing quality. The tool is offered in both right-hand and left-hand rotations.

Design advantages and technical properties:

• Laser processing of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii of around 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished fluting and entry zone: The smoothed rear part of the PCD diamond plate combined with capacious chip channels prevents the material from sticking and facilitates quick dust removal from the cutting zone.
• Low roughness of the clamping part: The shank surface has a roughness index of Ra ≤ 0.3 µm, protecting the cutter from rotating in the holder and eliminating the risk of wearing the cone in the spindle.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in the high standard G2.5 (according to ISO/EN) eliminates noise and reduces vibrations generated at the highest speeds.
• Sharpening specification (height of the PCD plate): Depending on the height of the applied diamond blade: plate H = 2.0 mm allows for 2-times sharpening, plate H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening up to 4–6 times.

Purpose and range of applications:

The tool is designed for cutting, peripheral milling, and rabbet operations.

It works perfectly in the processing of materials such as: raw and laminated chipboards, MDF boards, and raw and laminated plywood.