PCD diamond router bit Z1+1 D12 I35 L87 S12 H2,5 RH

PCD diamond cutter from the DTA series for finishing machining of boards and plywood

Index: DTA.12.035.12.0SR

The industrial diamond cutter of the DTA series is designed for formatting and finishing machining on CNC centres and overhead spindle milling machines. The tool's design is based on a diamond blade arranged on three spirals and a front plate made of sintered carbide (HM). The blades are mounted on a body made of high-hardness steel (> 28 HRC) or – in selected variants – from a sintered carbide monolith (HM). The well-thought-out geometry of the cutting edges ensures stable guidance in the processed material, while the high accuracy class of the grip H6 reduces radial runout, protecting the spindle and guaranteeing excellent edge finishing quality. The tool is offered in right and left rotations.

Design advantages and technical specifications:

• Laser processing of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, allowing for edge radii at a level of 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and cutting edge area: The smoothed back part of the PCD diamond plate combined with capacious chip channels prevents the workpiece from sticking and facilitates rapid removal of dust from the cutting area.
• Low roughness of the gripping part: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in a high-class G2.5 (according to ISO/EN) eliminates noise and reduces vibrations generated at high speeds.
• Sharpening specification (height of PCD plate): Depending on the height of the diamond blade used: plate H = 2.0 mm allows for 2-fold sharpening, plate H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is designed for cutting, peripheral milling, and tongue-and-groove operations.

It performs excellently in processing materials such as: raw and laminated particle boards, MDF boards, and raw and laminated plywood.