PCD diamond router bit Z1+1 D12 I45 L100 S12 H2,5 RH

PCD Diamond End Mill from the DTA Series for Finishing Processing of Boards and Plywood

Index: DTA.12.045.12.0SR

The industrial diamond end mill from the DTA series is designed for formatting and finishing work on CNC centres and overhead spindle mills. The tool's design is based on a diamond blade arranged on three spirals and a frontal insert made of sintered carbide (HM). The blades are mounted on a body made of high-hardness steel (> 28 HRC) or – in selected variants – from sintered carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guidance in the material being processed, while the high accuracy class of the grip H6 limits radial runout, protecting the spindle and ensuring excellent edge finish quality. The tool is offered in both right and left rotations.

Design Advantages and Technical Properties:

• Laser treatment of cutting edges (ablation): The DIA blade profiles are finished directly with a laser beam, which allows for achieving edge radii at the level of 15 µm and guarantees a cutting plane free from micro-nicks.
• Polished chip grooves and entry zone: The smoothed back of the PCD diamond insert combined with voluminous chip channels prevents workpiece sticking and facilitates rapid dust removal from the cutting zone.
• Low roughness of the gripping part: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the mill against rotation in the holder and eliminates the risk of taper wear in the spindle.
• Dynamic balancing to G2.5 standard: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) eliminates noise and reduces vibrations generated at the highest speeds.
• Sharpening specification (height of the PCD insert): Depending on the height of the diamond blade used: an insert H = 2.0 mm allows for 2-times sharpening, an insert H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Purpose and Scope of Use:

The tool is intended for cutting operations, peripheral milling, and grooving.

It performs excellently in the processing of materials such as: raw and laminated chipboards, MDF boards, and raw and laminated plywood.