PCD diamond router bit Z1+1 D16 I25 L84 S16 H2,5 LH

PCD diamond milling cutter from the DTA series for finishing processing of boards and plywood

Index: DTA.16.025.16.0SL

The industrial diamond milling cutter from the DTA series is designed for formatting and finishing operations on CNC centres and overhead spindle milling machines. The tool construction is based on a diamond blade arranged on three spirals and a front insert made of sintered carbide (HM). The blades are mounted on a body made of high-hardness steel (> 28 HRC) or – in selected variants – from a sintered carbide monolith (HM). The thoughtfully designed cutting edge geometry ensures stable guidance in the processed material, while the high grip precision class H6 reduces radial runout, protecting the spindle and guaranteeing excellent edge finishing quality. The tool is offered in right and left rotations.

Construction advantages and technical properties:

• Laser processing of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, allowing edge radii to be achieved at the level of 15 µm and ensuring a cutting surface free of micro-chipping.
• Polished chip grooves and cutting zone: The smoothed rear part of the PCD diamond insert combined with deep chip grooves prevents the workpiece from sticking and facilitates quick dust removal from the cutting area.
• Low roughness of the gripping part: The shaft surface with a roughness indicator of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic balancing in G2.5 standard: Certified static-dynamic balancing in the refined class G2.5 (according to ISO/EN) reduces noise and vibrations generated at the highest speeds.
• Sharpening specification (height of the PCD insert): depending on the height of the diamond blade used: insert H = 2.0 mm allows for 2-fold sharpening, insert H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow for sharpening a maximum of 4–6 times.

Intended use and application range:

The tool is intended for cutting operations, contour milling, and routing.

It works excellently in the processing of materials such as: raw and laminated particle boards, MDF boards, and raw and laminated plywood.