PCD diamond router bit Z1+1 D16 I35 L94 S16 H2,5 RH

PCD Diamond Tool Single Blade DTB PRO – for finishing machining of boards and plywood

Index: DTB.16.035.16.SSR

The industrial diamond milling cutter from the DTB PRO series is designed for high-performance formatting and finishing milling on CNC centres and overhead spindle milling machines. The tool features a single, full-size diamond blade (PCD) arranged on three spirals with an increased axial angle, supported by a front drilling insert made of sintered carbide (HM). The durable body made of high-hardness steel (> 28 HRC) is characterised by a specially profiled geometry that facilitates the removal of dust and chips. The ground shank in rigorous accuracy class H6 reduces radial runout, protecting the spindle and guaranteeing trouble-free operation as well as a high standard of edge finishing.

Design advantages and technical properties:

• Increased axial angle and improved body design: The increased axial inclination of the blades on the spiral combined with the special geometry of the body facilitates rapid chip removal, eliminating the phenomenon of regrinding and overheating of the cutter.
• Laser treatment of cutting edges (ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii of approximately 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished chip grooves and cutting area: The smoothed rear part of the PCD diamond insert combined with voluminous chip channels prevents chip sticking and facilitates quick removal of dust from the cutting zone.
• Low roughness of the shank: The surface of the shank in class H6 with a roughness index of Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of wear on the taper in the spindle.
• Dynamic balancing at G2.5 standard: Certified static-dynamic balancing in an extremely tight class G2.5 (according to ISO/EN) reduces noise and vibrations generated at high speeds.
• Sharpening specification (height of PCD insert): Depending on the height of the diamond blade used: an insert H = 2.0 mm allows for 2-fold sharpening, an insert H = 2.5 mm allows for sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Purpose and range of use:

The tool is intended for cutting operations, contour milling, and mortising.

It performs excellently in machining materials such as: raw and laminated MDF boards, raw and laminated chipboards, as well as raw and laminated plywood.