PCD diamond router bit Z1+1 D16 I35 L95 S16 H2,5 RH

PCD Diamond Milling Cutter from the DTA Series for Finishing Processing of Boards and Plywood

Index: DTA.16.035.16.0SR

The industrial diamond milling cutter from the DTA series is designed for formatting and finishing processing on CNC centres and overhead milling machines. The tool's design is based on a diamond blade arranged on three spirals and a front insert made of sintered carbide (HM). The blades are mounted on a body made of high-hardness steel (> 28 HRC) or – in selected variants – from sintered carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guidance in the processed material, while the high accuracy class H6 limits radial runout, protecting the spindle and guaranteeing excellent edge finish quality. The tool is offered in both right and left rotations.

Construction Advantages and Technical Properties:

• Laser processing of cutting edges (ablation): The edges of the DIA blades are finished directly with a laser beam, which allows achieving edge radii at the level of 15 µm and guarantees a cutting surface free from micro-notches.
• Polished chip grooves and cutting zone: The smoothed back part of the PCD diamond insert combined with deep chip channels prevents material from sticking and facilitates quick dust removal from the cutting area.
• Low roughness of the gripping part: The shank surface with a roughness index of Ra ≤ 0.3 µm prevents the cutter from spinning in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing in G2.5 norm: Certified static-dynamic balancing in a strict class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at the highest speeds.
• Sharpening specification (height of PCD insert): depending on the height of the diamond blade used: insert H = 2.0 mm allows for 2 sharpening cycles, insert H = 2.5 mm enables sharpening up to 2–3 times, versions H = 3.0 mm / H = 3.5 mm allow sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm allow sharpening up to 4–6 times.

Intended Use and Range of Application:

The tool is intended for cutting operations, contour milling, and rebating.

It performs excellently in processing materials such as: raw and laminated chipboards, MDF boards, and raw and laminated plywood.