PCD diamond router bit Z1+1 D16 I36 L102 S16 H2,5 RH

PCD Diamond Cutter from the DTA Series for Finishing Processing of Boards and Plywood

Index: DTA.16.036.16.VSR

The industrial diamond cutter from the DTA series is designed for formatting and finishing operations on CNC machines and overhead spindle milling machines. The tool's construction is based on a diamond blade arranged on three spirals and a front insert made of cemented carbide (HM). The blades are mounted on a body made of high hardness steel (> 28 HRC) or – in selected variants – from a sintered carbide monolith (HM). The thoughtful cutting edge geometry ensures stable guidance in the material being processed, while the high precision class of the grip H6 limits radial runout, protecting the spindle and guaranteeing excellent edge finishing quality. The tool is offered in both right and left rotations.

Construction Advantages and Technical Properties:

• DIA 45° Front Insert for Deep Drilling: The angular front edge made of polycrystalline diamond at a 45° angle ensures fast, smooth, and clean entry of the tool into the material without overloading the structure.
• Laser Processing of Cutting Edges (Ablation): The DIA blade profiles are finished directly with a laser beam, allowing for edge radii at the level of 15 µm and guaranteeing a cutting surface free from micro-chips.
• Polished Chip Flutes and Cutting Zone: The smoothed rear part of the PCD diamond insert combined with spacious chip channels prevents the sticking of the material and facilitates quick dust removal from the cutting zone.
• Low Roughness of the Gripping Part: The surface of the shank with a roughness index of Ra ≤ 0.3 µm secures the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic Balancing in G2.5 Standard: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Sharpening Specification (Height of PCD Insert): depending on the height of the diamond blade applied: the insert H = 2.0 mm allows for 2-time sharpening, the insert H = 2.5 mm enables sharpening a maximum of 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening a maximum of 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening a maximum of 4–6 times.

Intended Use and Application Range:

The tool is intended for cutting, peripheral milling, and grooving operations.

It performs excellently in the processing of materials such as raw and laminated chipboards, MDF boards, and raw and laminated plywood.