PCD diamond router bit Z1+1 D16 I45 L105 S16 H2,5 LH

Diamond PCD cutter from the DTA series for finishing processing of boards and plywood

Index: DTA.16.045.16.0SL

Industrial diamond cutter from the DTA series designed for formatting and finishing processing on CNC centres and overhead milling machines. The tool design is based on a diamond blade arranged on three spirals and a frontal insert made of sintered carbide (HM). The blades are mounted on a body made of steel with increased hardness (> 28 HRC) or – in selected variants – from sintered carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guidance in the processed material, while the high gripping accuracy class H6 limits radial runout, protecting the spindle and guaranteeing excellent edge finishing quality. The tool is offered in right and left rotations.

Construction advantages and technical properties:

• Laser processing of cutting edges (ablation): DIA edge profiles are finished directly with a laser beam, achieving edge radii at the level of 15 µm and ensuring a cutting face free of micro-chips.
• Polished chip grooves and cutting zone: The smoothed back part of the PCD diamond insert combined with capacious chip channels prevents the workpiece from sticking and facilitates quick removal of dust from the cutting zone.
• Low roughness of the gripping part: The shaft surface with a roughness index Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic balancing within G2.5 standard: Certified static-dynamic balancing in a stringent class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at the highest speeds.
• Sharpening specification (height of PCD insert): depending on the height of the diamond blade used: insert H = 2.0 mm allows for 2-fold sharpening, insert H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening up to 4–6 times.

Intended use and scope of application:

The tool is intended for cutting, peripheral milling and notching operations.

It performs excellently in processing materials such as: raw and laminated particle boards, MDF boards, and raw and laminated plywood.