PCD diamond router bit Z1+1 D16 I45 L105 S16 H2,5 RH

PCD Diamond Milling Cutter from the DTA Series for Finishing Machining of Boards and Plywood

Index: DTA.16.045.16.0SR

The industrial diamond milling cutter from the DTA series is designed for formatting and finishing machining on CNC centres and overhead spindle milling machines. The tool's construction is based on a diamond blade arranged on three spirals and a front insert made of cemented carbide (HM). The blades are mounted on a body made of high-hardness steel (> 28 HRC) or - in selected variants - from sintered carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guiding in the machined material, while the high accuracy class H6 limits radial runout, protecting the spindle and guaranteeing excellent edge finish quality. The tool is offered in both right-hand and left-hand rotations.

Design Advantages and Technical Properties:

• Laser Edge Treatment (Ablation): The profiles of the DIA blades are finished directly with a laser beam, achieving edge radii of around 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished Chip Flutes and Rake Area: The smoothed back of the PCD diamond insert combined with voluminous chip flutes prevents material from sticking and facilitates quick dust removal from the cutting area.
• Low Roughness of the Shank: The surface of the shank with a roughness index Ra ≤ 0.3 µm secures the cutter against rotation in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic Balancing within G2.5 Standard: Certified static-dynamic balancing in a strict class G2.5 (according to ISO/EN) reduces noise and vibrations generated at high speeds.
• Sharpening Specifications (Height of PCD Insert): Depending on the height of the diamond blade used: the insert H = 2.0 mm allows for 2 times sharpening, the insert H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening up to 4–6 times.

Purpose and Range of Use:

The tool is intended for cutting operations, contour milling and grooving.

It performs excellently in machining materials such as: raw and laminated particle boards, MDF boards, and raw and laminated plywood.