PCD diamond router bit Z1+1 D16 I45 L111 S16 H2,5 RH

PCD Diamond Milling Cutter from the DTA Series for Finishing Processing of Boards and Plywood

Index: DTA.16.045.16.VSR

The industrial diamond milling cutter from the DTA series is designed for formatting and finishing processing on CNC centres and overhead routers. The tool's design is based on a diamond blade arranged on three spirals and a front plate made of sintered carbide (HM). The blades are mounted on a body made of high-hardness steel (> 28 HRC) or, in selected variants, on a sintered carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guidance in the processed material, while the high grip accuracy class H6 reduces radial runout, protecting the spindle and guaranteeing excellent edge finish quality. The tool is offered in both right and left rotations.

Structural Advantages and Technical Properties:

• DIA 45° Front Plate for Indenting: The angular front edge made of polycrystalline diamond at a 45° angle ensures quick, smooth, and clean insertion of the tool into the material without overloading the structure.
• Laser Treatment of Cutting Edges (Ablation): DIA blade profiles are finished directly with a laser beam, achieving edge radii at the level of 15 µm and guaranteeing a cutting surface free from micro-chipping.
• Polished Chip Flutes and Rake Area: The smoothed rear part of the PCD diamond plate combined with spacious chip channels prevents material sticking and facilitates quick dust removal from the cutting area.
• Low Roughness of the Grip Part: The surface of the shank with a roughness index of Ra ≤ 0.3 µm protects the cutter from slipping in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic Balancing in G2.5 Standard: Certified static-dynamic balancing in the stringent G2.5 class (according to ISO/EN) minimises noise and reduces vibrations generated at high speeds.
• Sharpening Specification (Height of PCD Plate): depending on the height of the applied diamond blade: plate H = 2.0 mm allows for 2-fold sharpening, plate H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening up to 4–6 times.

Purpose and Scope of Use:

The tool is designed for cutting, peripheral milling, and mortising operations.

It performs excellently in the processing of materials such as raw and laminated particle boards, MDF boards, and raw and laminated plywood.