PCD diamond router bit Z1+1 D16 I55 L114 S16 H2,5 LH

PCD Diamond Cutter from the DTA Series for Finishing Processing of Panels and Plywood

Index: DTA.16.055.16.0SL

The industrial diamond cutter from the DTA series is designed for formatting and finishing machining on CNC centres and overhead milling machines. The tool's design is based on a diamond blade arranged on three spirals and a front insert made of sintered carbide (HM). The blades are mounted on a body made of hardened steel (> 28 HRC) or – in selected variants – from a sintered carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guidance in the processed material, while the high grip accuracy class H6 reduces radial runout, protecting the spindle and guaranteeing excellent edge finishing quality. The tool is offered in both right and left rotations.

Structural Advantages and Technical Properties:

• Laser Edge Processing (Ablation): The profiles of the DIA blades are finished directly with a laser beam, which allows for edge radii at the level of 15 µm and guarantees a cutting surface free from micro-chipping.
• Polished Chip Flutes and Rake Zone: The smoothed rear part of the PCD diamond insert combined with spacious chip flutes prevents the binding of the material and improves rapid dust removal from the cutting zone.
• Low Roughness of the Holder: The shank surface with a roughness indicator of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of wear on the spindle cone.
• Dynamic Balancing to G2.5 Standard: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) eliminates noise and reduces vibrations generated at high speeds.
• Sharpening Specification (Height of PCD Insert): depending on the height of the diamond blade used: insert H = 2.0 mm allows for 2-time sharpening, insert H = 2.5 mm permits sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while inserts H = 4.0 mm / H = 4.5 mm enable sharpening up to 4–6 times.

Intended Use and Application Range:

The tool is designed for cutting operations, contour milling, and routing.

It performs exceptionally well in the machining of materials such as: raw and laminated chipboard, MDF panels, and both raw and laminated plywood.