PCD diamond router bit Z1+1 D8 I21 L80 S8 H2,5 RH

PCD Diamond Cutter from the DTA Series for Finishing Processing of Boards and Plywood

Index: DTA.08.021.08.0MR

The industrial diamond cutter from the DTA series is designed for profiling and finishing operations on CNC machines and overhead milling machines. The tool's construction is based on a diamond blade arranged on three spirals and a carbide (HM) front plate. The blades are mounted on a body made of high-hardness steel (> 28 HRC) or – in selected variants – from sintered carbide monoliths (HM). The thoughtful geometry of the cutting edges ensures stable guidance in the machined material, while the high clamping accuracy class H6 reduces radial runout, protecting the spindle and guaranteeing excellent edge finishing quality. The tool is offered in right-hand and left-hand rotations.

Design Advantages and Technical Properties:

• Laser Treatment of Cutting Edges (Ablation): The edges of the DIA blades are finished directly with a laser beam, achieving edge radii at the level of 15 µm and ensuring a cutting surface free from micro-chipping.
• Polished Chip Channels and Rake Face: The smoothed rear part of the PCD diamond plate combined with capacious chip channels prevents material sticking and facilitates quick removal of dust from the cutting zone.
• Low Roughness of the Shank: The shank surface with a roughness index of Ra ≤ 0.3 µm secures the cutter from rotating in the chuck and eliminates the risk of cone wear in the spindle.
• Dynamic Balancing in G2.5 Standard: Certified static-dynamic balancing in the high-end class G2.5 (according to ISO/EN) reduces noise and minimizes vibrations generated at high speeds.
• Sharpening Specifications (Height of PCD Plate): Depending on the height of the diamond blade used: plate H = 2.0 mm allows for 2-times sharpening, plate H = 2.5 mm allows for sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm allow for sharpening up to 4–6 times.

Application and Scope of Use:

The tool is intended for cutting, contour milling, and dovetailing operations.

It performs excellently in processing materials such as: raw and laminated particle boards, MDF boards, and raw and laminated plywood.