PCD diamond router bit Z1+1 D8 I36 L80 S8 H2,5 RH

PCD Diamond Cutter from the DTA Series for Finishing Wood Panels and Plywood

Index: DTA.08.036.08.0MR

The industrial diamond cutter from the DTA series is designed for formatting and finishing on CNC centres and overhead spindle milling machines. The tool's design is based on a diamond blade arranged on three spirals and a front plate made of sintered carbide (HM). The blades are mounted on a body made of high-hardness steel (> 28 HRC) or – in selected variants – from sintered carbide monolith (HM). The thoughtful geometry of the cutting edges ensures stable guidance in the material being processed, while the high precision class of the grip H6 reduces radial run-out, protecting the spindle and guaranteeing excellent edge finishing quality. The tool is offered in both right and left rotations.

Design Advantages and Technical Properties:

• Laser Processing of Cutting Edges (Ablation): The profiles of the DIA blades are finished directly with a laser beam, allowing for edge radii of around 15 µm and ensuring a cutting plane free from micro-chipping.
• Polished Chip Flutes and Rake Face: The smoothed rear part of the PCD diamond plate combined with capacious chip flutes prevents sticking of the material and facilitates quick dust removal from the cutting area.
• Low Roughness of the Grip: The surface of the shank with a roughness indicator of Ra ≤ 0.3 µm prevents the cutter from rotating in the holder and eliminates the risk of cone wear in the spindle.
• Dynamic Balancing to G2.5 Standards: Certified static-dynamic balancing in the stringent class G2.5 (according to ISO/EN) reduces noise and vibrations generated at high speeds.
• Sharpening Specification (Height of PCD Plate): depending on the height of the diamond blade used: the plate H = 2.0 mm allows for 2-times sharpening, the plate H = 2.5 mm enables sharpening up to 2–3 times, variants H = 3.0 mm / H = 3.5 mm allow for sharpening up to 3–4 times, while plates H = 4.0 mm / H = 4.5 mm enable sharpening up to 4–6 times.

Intended Use and Application Range:

The tool is designed for cutting, peripheral milling, and mortising operations.

It performs excellently in processing materials such as: raw and laminated particle boards, MDF boards, as well as raw and laminated plywood.